Analysis of the influence of partial replacement of mineral aggregate by basaltic rock dust on the production of industrialized adhesive mortar

Authors

DOI:

https://doi.org/10.3989/mc.2021.05420

Keywords:

Sustainability, Stone dust waste, Industrialized adhesive mortar, Replacement, Sand

Abstract


The production of adhesive mortar uses large proportions of sand, causing undesirable environmental impact as this is a finite resource. In recent years, the insertion of civil construction waste in cement matrixes has intensified with the objective of replacing sand in the mortar manufacturing process. Therefore, in this study, the proportions of 5%, 10%, 15% substitution of the mineral aggregate by basalt dust waste in the production of industrialized adhesive mortar were adopted. The reference mixture of 1:3 (cement: sand) was adopted and the water/dry material ratio was set at 0.20. The adhesive mortars produced in the tests to determine the consistency index, water retention, mass density, open time, tensile strength and water absorption by capillarity were analyzed. The results were satisfactory, demonstrating that it is feasible to use the waste as a substitute for sand in the production of industrialized adhesive mortars.

Downloads

Download data is not yet available.

References

Oliveira, A.P.N.; Hotza, D. (2015). Ceramic tile manufacturing technology. 2 ed. UFSC Publisher.

ANFACER, National Association of Ceramic Manufacturers for Coatings, Sanitary Ware and the Like. (2016). Guidance Sectorial Manual for Compliance with ABNT NBR 15575: 2013 Performance Standard. 1 ed.

Pereira, E.; da Silva, I.J.; Maron da Costa, M.R.M. (2013) Evaluation of adherence mechanisms between adhesive mortars and non-porous surface. Ambient. Constr. 13, 139-149.

Ribeiro, F.A. Specification of movement joints in facade cladding: state of the art survey, master's thesis, Polytechnic School, University of São Paulo (2006).

Lourenço, T.; Matias, L.; Faria, P. (2017) Anomalies detection in adhesive wall tiling systems by infrared thermography. Construc. Build. Mater. 148, 419-428.

Oliveira, J. Study of the properties of adhesive mortars submitted to saturation and drying, master's thesis, Federal University of Santa Catarina (2004).

Brazilian Association of Technical Standards. (2012). NBR 14081-1: Industrialized adhesive mortar for laying ceramic tiles. Part 1: Requirements.

Kudo, E.K. Rheological characterization of adhesive mortars, master's thesis, Polytechnic School, University of São Paulo (2012).

Silva, D.A.; John, V.M.; Ribeiro, J.L.D.; Roman, H.R. (2001) Pore size distribution of hydrated cement pastes modified with polymers. Cem. Concr. Res. 31, 1177-1184.

Agopyan, V.; John, V.M. (2011). The challenge of sustainability in civil construction. 2 ed [5]. Edgard Blucher Ltda.

ANEPAC, National Association of Entities of Producers of Aggregates for Construction: Market - Perspectives for the Aggregates Sector. (2014). Available at: https://www.anepac.org.br/agregados/mercado. Access in: 03 set.2019.

IBRAM, Brazilian Mining Institute: Mining is present in the realization of the dream of home ownership. (2018). Available at: < http://portaldamineracao.com.br/ibram/mineracao-esta-presente-na-realizacao-do-sonho-da-casapropria/ >. Access in: 03 set. 2019.

Damo, G.F. Evaluation of the performance of different small crushing aggregates in Portland cement concrete, master's thesis, Federal University of Santa Catarina (2011).

Kabeer, K.I.S.A.; Vyas, A.K. (2018) Utilization of marble powder as fine aggregate in mortar mixes. Construc. Build. Mater. 165, 321-332.

.

Garcez de Azevedo, A.R.; Alexandre, J.; Zanelato, E.B.; Marvila, M.T. (2017) Influence of incorporation of glass waste on the rheological properties of adhesive mortar. Construc. Build. Mater. 148, 359-368.

D’Agostino, L. Z.; Soares, L. (2003). The use of granitegneiss rock quarry fines to replace natural sands in the preparation of mortar. Geosci. Magaz. 22, 65-73.

de Sousa Kazmierczak, C.; Rosa, M.; Arnold, D. C. M. (2016) Influence of crushed aggregates filler on the properties of rendering mortar. Ambient. Constr. 16, 7-19.

Campos, H.F. High-strength concrete using stone dust as partial replacement for Portland cement: experimental study, master's thesis, Federal University of Paraná (2015).

Brazilian Association of Technical Standards. (2003) NBR NM 248: Aggregates - Determination of the granulometric composition.

Brazilian Association of Technical Standards. (2006) NBR NM 45: Aggregates - Determination of unit mass and void volume.

Brazilian Association of Technical Standards. (2009) NBR NM 52: Small aggregate - Determination of specific gravity and apparent specific mass.

Silva, D.A.; Fredel, M.C.; Roman, H.R.; Alarcon, O.E. (1998) Influence of polymer content on the properties of adhesive mortars. VII National Meeting of Built Environment Technology.

Póvoas, Y.V.; John, V.M. Evaluation of film formation in adhesive mortar, Technical bulletin, Polytechnic School, University of São Paulo (2006).

Kudo, E.K.; Cardoso, F.A.; Pileggi, R.G. (2013) Evaluation of adhesive mortars by rotational rheometry. Ambient. Constr. 13, 125-137.

Santos, N. Evaluation of micro and nanoporosity of adhesive mortars, master's thesis, Federal University of Santa Catarina (2006).

Brazilian Association of Technical Standards. (2015) NBR 14081-2: Adhesive mortars industrialized for the settlement of ceramic tiles. Part 2: Execution of the standard substrate and application of the fresh mortar for tests.

Brazilian Association of Technical Standards. (2016) NBR 13276: Mortars applied on walls and ceilings - Determination of the consistence index.

Brazilian Association of Technical Standards. (2005) NBR 13278: Mortars applied on walls and ceilings - Determination of the specific gravity and the air entrained content in the fresh stage.

Brazilian Association of Technical Standards. (2005) NBR 13277: Mortars applied on walls and ceilings - Determination of the water retentivity.

Brazilian Association of Technical Standards. (2012). NBR 14081-4: Adhesive mortars industrialized for the settlement of ceramic tiles. Part 4: Determination of the bond tensile strength.

Brazilian Association of Technical Standards. (1997). NBR 13817: Ceramic coating plates - Classification.

Antunes, E.G.P. Evaluation of the effects of humidity expansion (EPU) of ceramic tiles on the durability of internal ceramic tile systems, doctoral dissertation, Federal University of Santa Catarina (2019).

Brazilian Association of Technical Standards. (2012). NBR 14081-3: Adhesive mortars industrialized for the settlement of ceramic tiles. Part 3: Determination of the open time.

Brazilian Association of Technical Standards. (2005). NBR 15259: Mortars applied on walls and ceilings - Determination of water absorption coefficient due to capilary action.

Hoppe Filho, J.; Gobbi, A.; Pereira, E.; Quarcioni, V.A.; de Medeiros, M.H.F. (2017) Pozzolanic activity of mineral additions for Portland cement (Part I): Pozzolanic activity index with lime (PAI), X-ray diffraction (XRD), thermogravimetry (TG/DTG) and modified Chapelle. Maté. 22 [3].

Buyuksagis, I.S.; Uygunoglu, T.; Tatar, E. (2017) Investigation on the usage of waste marble powder in cement-based adhesive mortar. Construc. Build. Mater. 154, 734-742.

Carasek, H. (2007). Chapter 26: Mortars. In: Isaia, G.C. Civil Construction Materials and Principles of Materials Science and Engineering. v2, IBRACON.

Silva, C.O. Critical analysis of the requirements and quality criteria for adhesive mortar, master's thesis, Polytechnic School, University of São Paulo (2003).

Garcez de Azevedo, A.R.; Teixeira Marvila, M.; da Silva Barroso, L.; Zanelato, E.B.; Alexandre, J.; de Castro Xavier, G.; Neves Monteiro, S. (2019) Effect of granite residue incorporation on the behavior of mortars. Materials. 12, 1449.

Oliveira, J.; Silva, D.A. (2005) Effect of saturation and post-saturation drying on the adhesion between adhesive mortars and porcelain tiles. Brazilian Symposium on Mortar Technology.

Mattana, A.J.; Farias de Medeiros, M.H.; Gonçalves da Silva, N.; de Mello Maron da Costa, M.R. (2012) Analytic hierarchy process to choose between natural aggregate and crushed rock sand for producing coating mortar. Ambient. Constr. 12, 63-79.

Bastos, P.K.X. Retraction and development of mechanical properties of mixed coating mortars, doctoral dissertation, Polytechnic School, University of São Paulo (2001).

Fernández-Ledesma, E.; Jiménez, J. R.; Ayuso, J.; Corinaldesi, V.; Iglesias-Godino, F. J. (2016) A proposal for the maximum use of recycled concrete sand in masonry mortar design. Mater. Construcc. 66 [321], e075.

Rato, V.N.P.M. Influence of morphological microstructure on the behaviour of mortars, doctoral dissertation, New University of Lisbon (2006).

Modolo, R.C.E.; Silva, T.; Senff, L.; Tarelho, L.A.C.; Labrincha, J.A.; Ferreira, V.M.; Silva, L. (2015). Bottom ash from biomass combustion in BFB and its use in adhesive-mortars. Fuel Proces. Technol. 129, 192-202.

Almeida, A. E. F. S.; Sichieri, E. P. (2007). Experimental study on polymer-modified mortars with silica fume applied to fix porcelain tile. Build. Environ. 42, 2645-2650.

Oliveira, G.C. Development of adhesive mortar using kaolin residue, doctoral dissertation, Federal University of Campina Grande, (2016).

Published

2021-03-17

How to Cite

Lentz, L. ., & Antunes, E. . (2021). Analysis of the influence of partial replacement of mineral aggregate by basaltic rock dust on the production of industrialized adhesive mortar. Materiales De Construcción, 71(341), e240. https://doi.org/10.3989/mc.2021.05420

Issue

Section

Research Articles