1. INTRODUCTION
⌅Concrete
is considered a durable material. However, environmental exposure,
loads and the passage of time can cause material deterioration.
According to the ACI Durability Guide (11. ACI 201.2R-08. (2008) Guide to durable concrete, reported by ACI committee 201, Ed. American Concrete Institute.
),
one of the main causes of deterioration of concrete is the
alkali-aggregate reaction. Until the 1990s it was considered that in
Spain these aggregates were not potentially reactive and that there was
no deterioration due to this expansive process, except for some dams
with granitic aggregate (22. Soriano, J. (1987) Reactions d’interaction entre certains granulats et la phase interstitielle du beton, In Pore Structure and Materials Properties. 25-32. Chapman & Hall Ed., London, (1987).
, 33.
Soriano, J.; García Calleja, M.A. (1989) Áridos reactivos. Acción del
hidróxido cálcico sobre áridos silicatados. In III Congreso de
Geoquímica España. 9-15. España, (1989).
). However,
from the 90s of the 20th century, and mainly linked to accelerated
curing in precast pieces, cases of significant deterioration in
different concretes began to be identified in Spain (44.
Menéndez, E. (1993a) Deterioro de materiales artificiales I. Reacción
álcali-árido. La humedad como patología frecuente en la edificación.
Colegio oficial de aparejadores y arquitectos técnicos de Madrid,
163-169. Madrid, (1993).
, 55.
Menéndez, E. (1993b) Estudio microestructural de productos de reacción
álcali-árido en hormigones curados a alta temperatura. Mater. Construcc. 43 [232], https://doi.org/10.3989/mc.1993.v43.i232.664.
).
The late recognition of concrete with an alkali-aggregate reaction is
due to the fact that Spanish aggregates are mostly slow reacting, a
concept that had not been developed until then. The concept of reaction
rate is introduced later, although it must be taken into account that
aggregates have a strong local component (66.
Menéndez, E. (2010) Análisis del hormigón en estructuras afectadas por
reacción Árido-Álcali, ataque por sulfatos y ciclos Hielo-deshielo. Ed.
IECA, España, (2010).
).
The petrographic
analysis of thin sections, with polarized light with crossed Nicols,
allows characterizing the reactivity of the aggregates. The quartz
grains are analyzed to observe those that show undulatory extinction
(reactive due to their high density of dislocations) or straight
extinction of light or dark color (non-reactive). Bragg (77.
Bragg, D. (1993) Alkali-aggregate reactivity in Newfoundland: Field and
laboratory investigation. Newfoundland Department of Mines and Energy,
Geological Survey Branch, Report. 93-1, 113-126. Canada.
, 88.
Bragg, D. (1995) Petrographic examination of construction aggregates of
Newfoundland. Department of Natural Resources. Geological Survey.
Report 95-1, 77-104. Canada.
), developed a
petrographic method to define the reaction rate of aggregates as a
function of the quantity of quartz particles with undulatory extinction:
< 1% non-reactive (very slow), 1-10% slight ratio (tendency to
non-reactive), > 10% and < 20% moderate ratio (tendency to
reactive) and > 20% fast ratio (reactive). For its part, B. Wigum (99.
Wigum, B.J. (1995a) Examination of microstructural features of
Norwegian cataclastic rocks and their use for predicting alkali
reactivity in concrete. Eng. Geol. 40 [3-4], 195-214. https://doi.org/10.1016/0013-7952(95)00044-5.
),
considers that the volume of highly reactive particles required to
produce the expansion is very small, although the required amount of
reactive particles to produce expansion in slow reacting aggregates
cannot be established. According to Lagerblad and Trägård, and Wigum (1010.
Lagerblad, B.; Trägårdh, J. (1992) Slowly reacting aggregates in Sweden
- Mechanism and conditions for reactivity in concrete. Proc. 9th Int.
Conf. Alkali-Aggregate Reaction in Concrete, Concrete Society
Publication CS-104. 2, 570-578. London (1992).
, 1111.
Wigum, B.J. (1995b) Ph D reactions in concrete properties,
classification and testing of norwegian cataclastic rocks. University of
Trondheim, Norway (1995).
) there is no pessimum effect for slow-reacting rocks, and 100% reactive particles may be required.
Petrographic
analysis has been mainly used to analyze the potential reactivity of
aggregates, based on the number of reactive particles. However, in
general, petrography are usually only descriptive if they are not
performed by petrologists with enough experience in ASR (alkali-silica
reaction). For this reason, most of the ASR regulations require the
analysis of the potential expansion of specimens in mortars or concrete.
In addition, petrographic analysis is the most widely used method based
on the ASTM C1260 (1212.
ASTM C1260-21. (2021) Standard test method for potential alkali
reactivity of aggregates (mortar-bar method). ASTM International, West
Conshohocken, PA, (2021) https://doi.org/10.1520/C1260-21.
) standard (UNE 146508 (1313.
UNE 146508:2018. (2018) Test for aggregates. determination of the
alkali-silica and alkali-silicate potential reactivity of aggregates.
accelerated mortar bar test. UNE: Madrid, Spain.
) in
Spain). A comparative summary between different petrographic analysis
standards and expansion-based test methods is described in (1414.
Blight, G.; Alexander, M. (2011) Alkali-aggregate reaction and
structural damage to concrete. engineering assessment, repair and
management. CRC Press. Taylor & Francis Group, London, (2011).
, 1515.
Furny, J.; Kerkhoff, B. (2007) Diagnosis and control of
alkali-aggregate reactions in concrete, concrete technology. PCA
R&D, Illinois.
).
On the other hand, Bragg and Foster (1616.
Bragg, D.; Foster, K. (1992) Relationship between petrography and
results of alkali-reactivity testing, samples from Newfoundland, Canada.
The 9th International Conference on Alkali-Aggregate Reaction in
Concrete, 127-135. London, UK (1992).
) investigated the relationship between the petrographic examination and the results of accelerated test of mortar bars (1212.
ASTM C1260-21. (2021) Standard test method for potential alkali
reactivity of aggregates (mortar-bar method). ASTM International, West
Conshohocken, PA, (2021) https://doi.org/10.1520/C1260-21.
).
Aggregates with alkali-reactive minerals between 15% and 40% were rated
as good, tending to be reactive, while those with over 40%
alkali-reactive rocks were rated as highly reactive. The agreement
between petrography and accelerated mortar bar testing was found to be
83%, although this correlation is questionable for slow reactive
aggregates.
Jensen (1717.
Jensen, V. (2012) Reclassification of alkali aggregate reaction. In
Proceedings of the 14th Conference on Alkali-Aggregate Reaction in
Concrete, 10, Austin.
) suggests a classification of
reactive minerals and rock constituents, divided into three groups
according to their reactivity (very fast, fast and slow), based mainly
on the lists in table A.1.2 and table A.1.3 of the recommendation of
RILEM AAR-1.1 (1818.
AAR-1.1 (2016) Detection of potential alkali-reactivity Part 1:
petrographic examination method. RILEM Recommendations for the
prevention of damage by alkali-aggregate reactions in new concrete
structures. State-of-the-art report of the RILEM Technical Committee
219-ACS. Springer, Switzerland.
). For its part, Jensen, 2012 (1717.
Jensen, V. (2012) Reclassification of alkali aggregate reaction. In
Proceedings of the 14th Conference on Alkali-Aggregate Reaction in
Concrete, 10, Austin.
), proposes the inclusion of an
additional category of highly reactive aggregates, which would include
fine dolomite crystals and expansive clay minerals, while granite
aggregates are included in the slow reactions group, where structural
effects may appear 10 years after the completion of a construction
project.
G. Neto et al. (1919.
Gomes Neto, D.P.; Conceiçãoc, H.; Carvalho Lisboa, V.A.; Soares de
Santanaa, R.; Silva Barreto, L. (2014) Influence of granitic aggregates
from northeast brazil on the alkali-aggregate reaction. Mater. Res. 17 [1], 51-58. https://doi.org/10.1590/S1516-14392014005000045.
)
have carried out several studies trying to link the potential
reactivity of aggregates with the dissolution of the silica of different
aggregates (2020.
Bulteel, D.; Garcia-Diaz, E.; Vernet, C.; Zanni, H. (2002).
Alkali-silica reaction: A method to quantify the reaction degree. Cem. Concr. Res. 32 [8], 1199-1206. https://doi.org/10.1016/S0008-8846(02)00759-7.
, 2121.
Gao, X.X.; Cyr, M.; Multon, S.; Sellier, A. (2013) A comparison of
methods for chemical assessment of reactive silica in concrete
aggregates by selective dissolution. Cem. Concr. Comp. 37, 82-94. https://doi.org/10.1016/j.cemconcomp.2012.12.002.
).
He classified them into two groups, according to the reaction kinetics.
The first group consists of vitreous or amorphous minerals such as
volcanic glass and opal, in which the reaction develops very quickly. In
the second group, which includes deformed crystalline minerals such as
quartz deformed by tectonic processes, the reactions and expansions are
slow (2020.
Bulteel, D.; Garcia-Diaz, E.; Vernet, C.; Zanni, H. (2002).
Alkali-silica reaction: A method to quantify the reaction degree. Cem. Concr. Res. 32 [8], 1199-1206. https://doi.org/10.1016/S0008-8846(02)00759-7.
, 2121.
Gao, X.X.; Cyr, M.; Multon, S.; Sellier, A. (2013) A comparison of
methods for chemical assessment of reactive silica in concrete
aggregates by selective dissolution. Cem. Concr. Comp. 37, 82-94. https://doi.org/10.1016/j.cemconcomp.2012.12.002.
).
Granitic
aggregates are widely used in concrete structures around the world and
they can show different responses in terms of alkali-aggregate reaction,
although they are generally considered slow-reacting (2222.
ABNT. NBR 15577-1 (2008) Aggregates-Alkali-aggregate reactivity Part 1:
Guide for the evaluation of potential reactivity of aggregates and
preventive measures for its use in concrete, ABNT: Rio de Janeiro, (in
Portuguese).
, 2323.
Ponce, J.M.; Batic, O.R. (2006) Different manifestations of the
alkali-silica reaction in concrete according to the reaction kinetics of
reactive aggregate. Cem. Concr. Res. 36 [6], 1148-1156. https://doi.org/10.1016/j.cemconres.2005.12.022.
).
According to Jensen, Alaejos and Lanza (1717.
Jensen, V. (2012) Reclassification of alkali aggregate reaction. In
Proceedings of the 14th Conference on Alkali-Aggregate Reaction in
Concrete, 10, Austin.
, 2424. Alaejos, P.; Lanza, V. (2012) Influence of equivalent reactive quartz content on expansion due to alkali silica reaction. Cem. Concr. Res. 42 [1], 99-104. https://doi.org/10.1016/j.cemconres.2011.08.006.
),
the deformation of quartz with the development of subgrains and the
presence of microcrystalline and cryptocrystalline phases, provide
important characteristics for the evaluation in petrographic analysis.
For its part, Wigum (99.
Wigum, B.J. (1995a) Examination of microstructural features of
Norwegian cataclastic rocks and their use for predicting alkali
reactivity in concrete. Eng. Geol. 40 [3-4], 195-214. https://doi.org/10.1016/0013-7952(95)00044-5.
, 1111.
Wigum, B.J. (1995b) Ph D reactions in concrete properties,
classification and testing of norwegian cataclastic rocks. University of
Trondheim, Norway (1995).
) studied deformed granite
rocks, observing that the variables having the greatest influence on
expansion are the presence of quartz subgrains, the total surface of the
grain boundary and the size of the grains.
Tiecher et al. (2525.
Tiecher, F.; Rolim, P.H.; Hasparik, N.P.; Dal, Molin, D.C.C.; Gomes,
M.E.B.; Glieze, P. (2012) Reactivity study of Brazilian aggregates
through silica dissolution analysis. In: Proceedings of the 14th
Conference on Alkali-Aggregate Reaction in Concrete, 10, Austin.
)
studied the dissolution of three Brazilian aggregates (granite,
mylonite and quartzite) with different degrees of deformation. Grains
with higher deformation (quartzite and mylonites), with marked
deformation bands and undulatory extinction, dissolve more easily and
produce greater expansions in the mortar bar test, compared to granite,
which had a higher content of recrystallized quartz subgrains. Based on
these results, it is considered that there is no conclusive proof
regarding the influence of the aggregate size on the reactivity of
quartz and quartz subgrains with smaller dimensions. Dolar-Mantuani,
Sims et al. and Grattan-Bellew (2626.
Dolar-Mantuani, L.M.M. (1981) Undulatory extinction in quartz used for
identifying potentially reactive rocks. In Proceedings of Conference on
Alkali-Aggregate Reaction in Concrete, 252 [36], 11, Cape Town, South
Africa (1981).
, 2727.
Sims, I.; Hunt, B.; Miglio, B. (1992) Quantifying microscopical
examination of concrete for aar and other durability aspects. Spec. Public. 131, 267-287.
, 2828.
Grattan-Bellew, P.E. (1986) Is high undulatory extinction in quartz
indicative of alkali-expansivity of granitic aggregates?, In Proc. 7th
International Conference on Concrete Alkali-Aggregate Reactions, Canada.
) also analyzed petrographically different species of SiO2 and they related, qualitatively, the state of the quartz lattice with
its reactivity, taking into account the undulatory extinction angles of
quartz.
Prendes et al., and Menéndez et al. (2929.
Prendes, N.; Menéndez, E. (2007) Digital image processing and MEB (BSE)
Techniques in the identification and quantification of minerals phases
present in cement and concrete. MRS Online Proc. Library 1026. 404. https://doi.org/10.1557/PROC-1026-C04-04.
, 3030.
Menéndez, E.; García-Rovés, R.; Prendes, N. (2015) Metodología avanzada
de evaluación petrográfica de áridos para predecir su potencial
reactividad frente a los álcalis del hormigón, In Proc. IV Congreso Nacional de Áridos, Madrid.
),
quantitatively analyzed the external perimeter of grain and the
internal perimeters of contact between subgrains with deformation,
defining an index of the reactivity of the quartzs (IQR). This is a dimensionless index with values between 0 and 1, being the value to start considering reactivity <0.39, with IQR values closer to 0 being more reactive.
Most
of the European and international regulations base the clasification of
the aggregates, with respect to the alkali-aggregate reactivity, in
standards and procedures of petrographic characterization and in
accelerated tests of mortar bars and concrete prisms. The standards used
in Spain are: UNE-EN 932-3, UNE-EN 932-3/A1, UNE 146508, UNE 146509,
UNE 83967, UNE 83968 and UNE 83969 (1313.
UNE 146508:2018. (2018) Test for aggregates. determination of the
alkali-silica and alkali-silicate potential reactivity of aggregates.
accelerated mortar bar test. UNE: Madrid, Spain.
, 31-3531.
UNE-EN 932-3 and UNE-EN 932-3/A1:2004. (2004) tests for general
properties of aggregates. part 3: procedure and terminology for
simplified petrographic description. UNE: Madrid, Spain.
32. UNE 146509:2018. (2018) Determination of the potential reactivity of aggregates. Concrete prisms method; UNE: Madrid, Spain.
33.
UNE 83967:2016 EX. (2016) Concrete durability. Test method for the
assessment of potential expansion due to alkali-aggregate reactivity of
concrete mixes. Method semi-accelerated of concrete prisms. UNE: Madrid,
Spain.
34. UNE 83968: 2016 EX. (2016) Concrete durability.
Evaluation of the expansion of mortar bars using potential reactive and
non-reactive aggregate mixes, against alkali-silica and alkali-silicate.
Accelerated method of mortar bars. UNE: Madrid, Spain.
35. UNE
83969:2017 EX. (2017) Concrete durability. Evaluation of the expansion
of mortar bars using potential reactive binders and aggregates against
alkali-silica and alkali-silicate. Accelerated method of mortar bars.
UNE: Madrid, Spain.
). On the other hand, the
prevention strategies for ASR applied in France, North America and
Australia are collected in the Monograph Nº 430 of the CSIC (36), in
addition to the recommendations of the Spanish EHE (3737.
EHE-08. (2008) Instrucción del hormigón estructural, Centro de
Publicaciones Secretaría General Técnica Ministerio de Fomento, España,
(2008).
) and a proposal for a comprehensive prevention
strategy for AAR. This proposal is based on a specific characterization
of the concrete components and the test of real concrete mixtures,
using semi-accelerated expansion methods (3636.
Menéndez, E. (2019) Estrategia integral de prevención de la reacción
árido-álcali, monografías del IETcc, 430. Ed. CSIC, Madrid.
).
Velasco-Torres et al. (3838.
Velasco-Torres, A.; Alaejos, P.; Soriano, J. (2010) Comparative study
of the alkali-silica reaction (ASR) in granitic aggregates. Estud. Geológ. 66 [1], 105-114, https://doi.org/10.3989/egeol.40133.091.
)
carried out a comparative study of two granitic rocks extracted from
two dams affected by alkali-silica reaction, with slow and fast
reactions, respectively, classifying the reactivity of the rocks
according to their geological term. They concluded that the reaction can
be slow or fast for any given type of rock depending on its components
and/or its microstructural characteristics. They also concluded that,
for the time being, there are no sufficiently reliable methods to
evaluate the reactivity of slow reacting aggregates, which are the most
frequent in Spain.
In fast-reacting aggregates, the attack by the concrete pore solution begins to dissolve the microcrystalline quartz zones by contact with the cement paste. This generates a large amount of gel, which accumulates in the surrounding paste in a short period. In addition, there is also a slow reaction, caused by deformed or microcracked quartz. On the other hand, in slow-reacting aggregates, the concrete pore solution slowly enters the aggregate, mainly through microcracks and, to a lesser extent, through subgrain boundaries. The expansive gel fills the fissure system, giving rise to a silica solution.
Rocker et al. (3939.
Rocker, P., Mohammadi, J., Sirivivatnanon, V.; South, W. (2015) Linking
New Australian alkali silica reactivity tests to world-wide performance
date. Proceedings of the Biennial National Conference of the Concrete
Institute of Australia in conjunction with the 69th RILEM Week, 2015,
pp. 502 - 513, Ed. Concrete Institute of Australia.
),
indicate that the term slow reacting aggregates has been introduced
since the 90s and it is widely used throughout the literature (40-4940.
Shayan, A.; Morris, H.A. (2001) Comparison of RTA T363 and ASTM C1260
accelerated mortar bar test methods for detecting reactive aggregates. Cem. Concr. Res. 31 [4], 655-663. https://doi.org/10.1016/S0008-8846(00)00491-9.
41.
Stark, D.; Morgan, B.; Okamoto, P. (1993) Eliminating or Minimizing
Alkali-Silica Reactivity. Strategic Highway Research Program, Washington
DC, (1993).
42. Bérubé, M.; Fournier, B. (1993) Canadian experience with testing for alkali-aggregate reactivity in concrete. Cem. Concr. Compos. 15 [1-2], 27-47. https://doi.org/10.1016/0958-9465(93)90037-A.
43. Shayan, A. (2007) Field evidence for inability of ASTM C 1260 limits to detect slowly reactive Australian aggregates. Aust. J. Civ. Eng. 3 [1], 13-26. http://doi.org/10.1080/14488353.2007.11463917.
44.
Lindgård, J. (2011) RILEM TC 219-ACS-P: Literature survey on
performance testing, SINTEF Building and Infrastructure, Norway, (2011).
45.
Castro, N.; Sorensen, B.E.; Broekmans, M.A. (2012) Quantitative
assessment of alkali-reactive aggregate mineral content through XRD
using polished sections as a supplementary tool to RILEM AAR-1
(petrographic method). Cem. Concr. Res. 42 [11], 1428-1437. https://doi.org/10.1016/j.cemconres.2012.08.004.
46.
Nixon, P.; Lane, S. (2006) Experience from testing of the alkali
reactivity of European aggregates according to several concrete prism
test methods. Partner Report 3. Norway.
47. Islam, M.S. (2010) Performance of Nevada’s aggregates in alkali- aggregate reactivity of Portland cement concrete. UNLV Thes. Dissert. Profess. Papers Capsto. 243. https://doi.org/10.34917/1452669.
48. ACI221.1R-98. (1998) State-of-the-art report on alkali-aggregate reactivity, Reported by ACI Committee 221, (1998).
49.
Shayan, A. (2011) Aggregate selection for durability of concrete
structures. Proceedings of the ICE-Construction Materials. 64 [3],
111-121. https://doi.org/10.1680/coma.900018.
). According to Shayan (4343. Shayan, A. (2007) Field evidence for inability of ASTM C 1260 limits to detect slowly reactive Australian aggregates. Aust. J. Civ. Eng. 3 [1], 13-26. http://doi.org/10.1080/14488353.2007.11463917.
),
it is important to apply a reliable alkali-silica reaction test method,
to provide the expansion limit for the classification of aggregates as
“non-reactive”, “slowly reactive” or “reactive”. This classification was
considered necessary due to the large number of cases of AAR observed
over time, due to have been great damages in significant structures in
Australia, because of use of aggregates with slow reaction rate by the
presence of meta-basalts or granite gneisses (4949.
Shayan, A. (2011) Aggregate selection for durability of concrete
structures. Proceedings of the ICE-Construction Materials. 64 [3],
111-121. https://doi.org/10.1680/coma.900018.
).
Another suggested method is RILEM AAR-4 (5050.
On behalf of the membership of RILEM TC 219-ACS, Nixon P.J., Sims I.
(2016) RILEM Recommended test method: AAR-4.1-Detection of potential
alkali-reactivity-60 °C Test method for aggregate combinations using
concrete prisms. In: Nixon P., Sims I. (eds) RILEM Recommendations for
the prevention of damage by alkali-aggregate reactions in new concrete
structures. RILEM State-of-the-Art Reports, vol 17. Springer, Dordrecht. https://doi.org/10.1007/978-94-017-7252-5_6.
), which allows identifying the reactivity of slow-reacting aggregates (5151.
Ponce, J.M.; Batic, O.R. (2006) Different manifestations of the
alkali-silica reaction in concrete according to the reaction kinetics of
reactive aggregate. Cem. Concr. Res. 2006; 36 [6], 1148-1156. https://doi.org/10.1016/j.cemconres.2005.12.022.
).
The Australian standard AS 1141.60.1 (5252.
AS 1141.60.1:2014. (2014) Methods for sampling and testing aggregates
Potential alkali-silica reactivity - Accelerated mortar bar method, AS:
Australia.
) applies new limits to detect slow reacting
aggregates, replacing the classification of “uncertain reactivity” with
that of “slow reaction” in the accelerated expansion test of mortar
bars. The results of the tests showed that the proposed limits could
distinguish between harmless aggregates and slow reaction. This standard
classifies aggregates as non-reactive (< 0.10% at 21 days), slow
reactive (< 0.10% at 10 days and < 0.30% at 21 days) and reactive
(≥ 0.10% at 10 days and ≥ 0.30% at 21 days), using the accelerated
mortar bar method. On the other hand, the UNE 146508 (13) has the
following limits: at 14 days (≤ 0.10% non-reactive and ≥ 0.20% reactive)
and 28 days (≤ 0.20% non-reactive and ≥ 0.20% reactive); and between 14
and 28 days is doubtful with expansion between > 0.10% and <
0.20%.
In the present work, 68 Spanish aggregates and sands, mainly siliceous, have been analyzed. These aggregates come from quarries in operation and have mainly caused problems due to alkali-silica reactivity, this damage appearing as early as one year after the concrete manufacturing and up to 50 years. This is not only due to the reaction rate of the aggregates, but also to the type of curing, the environmental conditions of exposure and the geometry and volume of the concrete structure.
A petrographic characterization has been carried out and the reactivity index of the quartz has been determined. The open porosity has also been determined and accelerated expansion tests of mortar bars, extended in time up to one year, have been carried out.
With these parameters, the reaction speed of the aggregates has been analyzed and a reaction speed classification for Spanish aggregates has been proposed, based on the accelerated mortar bar test.
2. MATERIALS AND METHODS
⌅2.1 Materials and localization
⌅As it is mentioned before, the materials tested are 68 Spanish aggregates, mainly from quarries sited in areas of siliceous soils. In addition, most of the aggregates are siliceous gravels and sands. The denomination and properties of the samples are collected in Table 1.
Denomination | Nº of order | Nature of aggregate (*) | Preparation type | Size of aggregate | |||
---|---|---|---|---|---|---|---|
00-X-Y-z | 1 to 49 | Siliceous (red) | S | Cracking | T | Sand | a |
50 to 53 | Granitic (blue) | G | Rolling | R | Gravel | g | |
54 to 56 | Dolomitic (cyan) | D | Mix | M | |||
57 to 67 | Limestone (green) | C | |||||
68 | Basaltic (orange) | B | |||||
(*) Code of colors in Figures, except in Figure 1 |
These aggregates are mainly located in the siliceous part of the soil of Spain. Their location is represented in the lithological map of the Península Ibérica (Iberian Peninsula) (Figure 1).
).
A Portland cement CEM I-42.5 R was used to prepare mortars, following UNE-EN 197-1 and UNE-EN 196-2 standards (5454.
UNE-EN 197-1:2011. (2011) Cement - Part 1: Composition, specifications
and conformity criteria for common cements. (UNE): Madrid, Spain.
, 5555. UNE-EN 196-1:2018. (2018) Methods of testing cement - Part 1: Determination of strength. (UNE): Madrid, Spain.
). The chemical composition of this cement, expressed as the most stable oxide, is shown in Table 2.
Component | LOI1 | SiO2 | Al2O3 | Fe2O3 | CaO | SO3 | MgO | K2O | Na2O | Na2Oeq1 |
---|---|---|---|---|---|---|---|---|---|---|
Mass (%) | 3.18 | 18.81 | 5.15 | 3.18 | 63.70 | 2.69 | 1.50 | 1.02 | 0.19 | 0.86 |
1 LOI: Loss of ignition; Na2Oeq = Na2O + 0.658 K2O
Mineralogical characterization was performed by X-ray diffraction (XRD). Thus, the crystalline compounds present in the cement were determined by XRD. Diffraction data of the cement were recorded using a D8 Advance powder crystal X-ray diffractometer (Bruker) with 2.2 kV Cu anode ceramic X-ray tube. Crystalline compounds were identified with the DIFFRAC.EVA v4.2.1 software, which supports a reference pattern database, derived from the Crystallography Open Database (COD) for phase identification. The semi quantitative analysis of cement showed Alite (C3S), Belite (C2S) and Brownmillerite (C4AF)as major crystal compounds and Gypsum (CaSO4·2H2O) as a minor compound. All of them are characteristic components of a Portland cement.
2.2. Test methods
⌅2.2.1. Open porosity
⌅The open porosity (accessible to water) and the density were determined following the standard process UNE 83980:2014 (5656.
UNE 83980:2014. (2014) Concrete durability. Test methods. Determination
of the water absorption, density and accessible porosity for water in
concrete. (UNE): Madrid, Spain.
) and calculated according to Equation [1]:
where m1 is the weight of the sample after drying (110°C ± 5°C for 24h), m2 is the weight of the sample after vacuum conditions and m3 is the apparent weight of the mortar sample (hydrostatic weight, i.e. underwater weighing).
This analysis allows measuring the relative quantity of aggressive entry in the different aggregates analyzed.
2.2.2. Petrography
⌅The aggregates were observed by optical microscopy using 25 µm thick sections. These sections were prepared in the Instituto Geominero of Spain. The analysis was done by means of polarized microscopy in transmission mode using an OLYMPUS BX51 microscope, with objectives 4x, 10x, 20x and 40x. The treatment of the photographs was done using the software Analysis docu (Olympus Soft Imaging Solutions GmbH).
The petrographic analysis is used mainly to identify the mineral phases and their morphology. In the case of the alkali-silica reaction it is possible to analyze the presence characteristics of reactive minerals, for instance, the undulatory extinction of the quartz and the degree of it. The quartz, depending on its crystallographic characteristics, may contribute with siloxane groups to the interstitial solution, favoring the nucleation of neo-formed phases and the process of alkali-silica reaction.
With respect to the classification of reactivity of the aggregates the criteria of the RILEM Recommendation AAR-1.1 (1818.
AAR-1.1 (2016) Detection of potential alkali-reactivity Part 1:
petrographic examination method. RILEM Recommendations for the
prevention of damage by alkali-aggregate reactions in new concrete
structures. State-of-the-art report of the RILEM Technical Committee
219-ACS. Springer, Switzerland.
) is used. The
potential reactivity of the aggregate is classified in terms of alkaline
reactivity due to the presence of mineralogical phases potentially
reactive. The classification is based in three classes:
2.2.3. Quartz reactivity index
⌅The quartz reactivity index is a dimensionless parameter that is defined as ratio between the quartz perimeter and the total perimeter of quartz subgrains. It is usually calculated in quartz with undulatory extinction, Equation [2]:
where, IQr is the Index of reactivity of quartz, Pext is the external perimeter of the quartz grain in µm andΣ Pint is the summation of internal perimeters of the sub-grains of quartz, in µm.
The petrographic classification was done according with the standard ASTM C294 (5757.
ASTM C294-19. (2019) Standard descriptive nomenclature for constituents
of concrete aggregates. ASTM International, West Conshohocken, PA. https://doi.org/10.1520/C0294-19.
), with a classification more detailed than the standard UNE-EN 932-3 (3131.
UNE-EN 932-3 and UNE-EN 932-3/A1:2004. (2004) tests for general
properties of aggregates. part 3: procedure and terminology for
simplified petrographic description. UNE: Madrid, Spain.
).
The grains of quartz were analyzed in angles of 11º with crossing
Nicols and the images were combined to obtain an image with the borders
of sub-grains. Later, the perimeter and the length borders were measured
using the program ImageJ (Wayne Rasband, National Institutes of Health,
USA), this software was used to carry out the picture treatment, the
extraction of information and the count. Treatment of information was
done using Microsoft Excel.
A scheme of the calculation process of IQr is shown in Figure 2.
, 3030. Menéndez, E.; García-Rovés, R.; Prendes, N. (2015) Metodología avanzada de evaluación petrográfica de áridos para predecir su potencial reactividad frente a los álcalis del hormigón, In Proc. IV Congreso Nacional de Áridos, Madrid.
).
The values of the IQr vary between 0 and 1. The qualification of the grains of each grain of quartz could be:
-
IQr ≥ 0,39: Non-reactive particles
-
IQr < 0,39: Potential reactive particles. The lowest values are the most reactive.
A
representative number of particles of quartz, between 10 and 15, must
be analyzed in each aggregate. The average value is the result for IQr of an aggregate (2929.
Prendes, N.; Menéndez, E. (2007) Digital image processing and MEB (BSE)
Techniques in the identification and quantification of minerals phases
present in cement and concrete. MRS Online Proc. Library 1026. 404. https://doi.org/10.1557/PROC-1026-C04-04.
, 3030.
Menéndez, E.; García-Rovés, R.; Prendes, N. (2015) Metodología avanzada
de evaluación petrográfica de áridos para predecir su potencial
reactividad frente a los álcalis del hormigón, In Proc. IV Congreso Nacional de Áridos, Madrid.
).
2.2.4. Expansion by UNE 146508 (1313.
UNE 146508:2018. (2018) Test for aggregates. determination of the
alkali-silica and alkali-silicate potential reactivity of aggregates.
accelerated mortar bar test. UNE: Madrid, Spain.
) similar to ASTM 1260 (1212.
ASTM C1260-21. (2021) Standard test method for potential alkali
reactivity of aggregates (mortar-bar method). ASTM International, West
Conshohocken, PA, (2021) https://doi.org/10.1520/C1260-21.
)
⌅
The expansion is, along with the petrography, the most frequent parameter to analyse the potential reactivity of the aggregates. In addition, the accelerated mortar bar test is the most used due to the short duration and flexibility.
The alkali-aggregate test method used in this research work is detailed in the Spanish standard UNE 146508 (1313.
UNE 146508:2018. (2018) Test for aggregates. determination of the
alkali-silica and alkali-silicate potential reactivity of aggregates.
accelerated mortar bar test. UNE: Madrid, Spain.
), equivalent to ASTM C1260 (1212.
ASTM C1260-21. (2021) Standard test method for potential alkali
reactivity of aggregates (mortar-bar method). ASTM International, West
Conshohocken, PA, (2021) https://doi.org/10.1520/C1260-21.
).
In preparing the mortar bar specimens, the coarse aggregates were
washed, dried (105 °C ± 5 °C), crushed, and sieved into the five
fractions (from 0.160 mm to 5 mm), as per the requirement of UNE 146508 (1313.
UNE 146508:2018. (2018) Test for aggregates. determination of the
alkali-silica and alkali-silicate potential reactivity of aggregates.
accelerated mortar bar test. UNE: Madrid, Spain.
). Then, the potential reactivity of the aggregates in the mortars was evaluated in three mortar prisms (2.5 × 2.5 × 28.5 cm3)
for each aggregate. They were prepared mixing 400 g of cement (CEM-I
42.5R) and 900 g of aggregate with a water-to-cement ratio (by weight)
of 0.47, and the graded aggregates to total cement ratio (by weight) of
2.25. Special moulds were used with a stainless-steel gauge stud into
both ends of the longitudinal section of the prism. The effective gauge
length was 254 ± 2.5 mm. The mortar test specimens were demoulded after
24 hours, and then, stored immersed in water in closed containers which
were placed in an oven maintaining the temperature of 80 °C ± 1 °C for
24 h. Thereafter, they were removed from the containers for which the
zero readings were recorded. Afterward, the prisms were submerged in the
1 N NaOH soak solution at 80 °C ± 1 °C in plastic containers held in an
oven at 80 °C ± 1 °C for a further fourteen days. Subsequent expansion
readings were made from 2 to 14 days in accordance with UNE 146508 (1313.
UNE 146508:2018. (2018) Test for aggregates. determination of the
alkali-silica and alkali-silicate potential reactivity of aggregates.
accelerated mortar bar test. UNE: Madrid, Spain.
).
However, additional readings were measured over 90-days and 365-days
periods instead of the conventional 14-days period prescribed by the
standard. Mortar expansion was calculated according to Equation [3], and the average expansion of the three prisms for each exposure time is given as the mortar expansion result:
where Ln is the length at the testing time, L0 is the initial length after 24 h of water immersion at 80 °C ± 1 °C, Lc is the calibration length (Lc = 254 mm according to UNE 80113 (5858.
UNE 80113:2013. (2013) Test methods of cements. Physical analysis.
Determination of the autoclave expansion. (UNE): Madrid, Spain.
))
The
ASR classifications of the aggregates were evaluated based on the
14-day expansion upper limit of mortar bars of 0.10% (non-reactive
aggregate), prescribed by the Spanish standard UNE 146508 (1313.
UNE 146508:2018. (2018) Test for aggregates. determination of the
alkali-silica and alkali-silicate potential reactivity of aggregates.
accelerated mortar bar test. UNE: Madrid, Spain.
), similar to the ASTM C1260 (1212.
ASTM C1260-21. (2021) Standard test method for potential alkali
reactivity of aggregates (mortar-bar method). ASTM International, West
Conshohocken, PA, (2021) https://doi.org/10.1520/C1260-21.
).
Expansions over 0.20% indicate a potentially reactive aggregate.
Nevertheless, additional 28-day expansion evaluation is made when the
14-day expansion results are between 0.10% and 0.20%. If it is beyond
0.20% at 28 days, the aggregate is considered potentially reactive.
This
test methodology is used as a reference to do a classification of the
potential reactivity of the aggregates. However, it has the limitation
of not detecting the potential reactivity of aggregates with pessimum
effect, even for aggregates known to be slowly reactive (e.g. granites).
The ASR classifications of the aggregates were evaluated based on the
14-day expansion upper limit of mortar bars of 0.10% (non-reactive
aggregate), prescribed by the UNE 146508 standard (1313.
UNE 146508:2018. (2018) Test for aggregates. determination of the
alkali-silica and alkali-silicate potential reactivity of aggregates.
accelerated mortar bar test. UNE: Madrid, Spain.
).
Expansions over 0.20% indicate a potentially reactive aggregate.
Nevertheless, additional 28-day expansion evaluation is made when the
14-day expansion results are between 0.10% and 0.20%. If it is beyond
0.20% at 28 days, the aggregate is considered potentially reactive.
2.2.4.1. Expansion AS 1141.60.1 (5252.
AS 1141.60.1:2014. (2014) Methods for sampling and testing aggregates
Potential alkali-silica reactivity - Accelerated mortar bar method, AS:
Australia.
)
⌅
The methodology of this test is the same as the previous one, but with a different test time, in this case the duration of the test is 21 days. This standard classifies aggregates as non-reactive (<0.10% at 21 days), slowly reaction (< 0.10% at 10 days and < 0.30% at 21 days) and reactive (≥ 0.10% at 10 days and ≥ 0.30% at 21 days).
3. RESULTS AND DISCUSSION
⌅3.1. Open porosity
⌅The open porosity is determined in each of the 68 aggregates, using a representative sample of them. The results are grouped by type of aggregate. Figure 3 presents the dispersion graphic, with the mean value of porosity indicated by a solid point, for each type of aggregate.
The
values of open porosity can be classified as follows: low ≤ 5%, medium
> 5% and 10% and elevated when a value is > 10%, according to the
standard UNE 83980:2014 (5656.
UNE 83980:2014. (2014) Concrete durability. Test methods. Determination
of the water absorption, density and accessible porosity for water in
concrete. (UNE): Madrid, Spain.
).
It should be noted the low porosity of the granites that, although there are few samples, have very little dispersion. This low porosity makes it difficult for aggressive ions to enter the aggregate grains, which justifies the low reaction rate. The basalt isn´t represented in the Figure due to the fact that there is just a single sample, its porosity being 7.9%.
For its part, dolomitic and limestone aggregates have high porosity and, consequently, if they have reactive siliceous particles inside, they will react relatively quickly. With regard to siliceous aggregates, they show a lot of dispersion, although the average value is similar to limestone and dolomites. However, their dispersion can be attributed to the large number of samples of different types and origins.
The relationship between crushed and pebble gravel and silica sand has also been analysed. In principle, crushed gravel and sand should be more porous than pebble sand. However, a clear relationship has not been found in either gravel or sand. This behaviour is attributed to the homogeneity of the crushed aggregates and the different origins of the aggregates.
3.2. Petrography and Quartz Reactivity Index
⌅In the petrographic analysis, the typology of the aggregates is characterized and its potentially reactive phases are quantified. In addition, the IQr of the quartz particles is calculated, classifying these in terms of their reactivity.
Table 3 shows the petrographic classification of aggregates, according to ASTM C295 (5959. ASTM C295 / C295M-19. (2019) Standard guide for petrographic examination of aggregates for concrete.
) and RILEM AAR-1.1 (1818.
AAR-1.1 (2016) Detection of potential alkali-reactivity Part 1:
petrographic examination method. RILEM Recommendations for the
prevention of damage by alkali-aggregate reactions in new concrete
structures. State-of-the-art report of the RILEM Technical Committee
219-ACS. Springer, Switzerland.
). In addition, the IQr values and the reticular state of the quartz are collected.
) and RILEM AAR-1.1 (1818. AAR-1.1 (2016) Detection of potential alkali-reactivity Part 1: petrographic examination method. RILEM Recommendations for the prevention of damage by alkali-aggregate reactions in new concrete structures. State-of-the-art report of the RILEM Technical Committee 219-ACS. Springer, Switzerland.
). Index of reactivity of quartz (Q) and reticular state of them.
Sample | Petrographic classification ASTM C295 | Petrographic classification RILEM AAR-1.1 | IQr | Reticular state of the Q |
---|---|---|---|---|
01STa | Siliceous sand | Class II-S | 0.55 | Q with undulatory extinction, Q microcrystalline and cryptocrystalline in chert, clays and others |
02STa | Siliceous sand | Class III-S | 0.23 | Q with undulatory extinction, Q microcrystalline and cryptocrystalline in matrix |
03STa | Siliceous sand | Class II-S | 0.65 | Q stable monocrystalline, Q deformed and chert |
04STa | Siliceous sand | Class II-S | 0.78 | Q with undulatory extinction in low proportion |
05STa | Siliceous sand | Class II-S | 0.67 | Predominant Q stable monocrystalline, Q polycrystalline, Q slightly deformed |
06STa | Siliceous sand | Class III-S | 0.37 | Predominant Q stable monocrystalline, Q polycrystalline, Q slightly deformed |
07STa | Siliceous sand | Class III-S | 0.31 | Predominant Q monocrystalline deformed, Q microcrystalline, cherts and clays |
08STa | Siliceous sand | Class II-S | 0.46 | Predominant Q monocrystalline, some limestone and Q microcrystalline and cherts |
09STa | Siliceous sand | Class III-S | 0.52 | Undulatory extinction Q polycrystalline |
10STg | Gravel milonite | Class III-S | 0.11 | Q with undulatory extinction, Q microcrystalline and cryptocrystalline |
11STg | Siliceous gravell | Class III-S | 0.21 | Undulatory extinction, Q polycrystalline |
12STg | Siliceous gravell | Class II-S | 0.67 | Q deformed in sedimentary rocks |
13STg | Opal | Class III-S | 0.001 | Q without crystalline structure defined and Q cryptocrystalline filling partially holes |
14STg | Siliceous gravel | Class III-S | 0.36 | Undulatory extinction, Q polycrystalline |
15STg | Siliceous gravel | Class III-S | 0.23 | Q with undulatory extinction, Q microcrystalline and cryptocrystalline in matrix |
16STg | Calcedony | Class III-S | 0.001 | Q microcrystalline and cryptocrystalline |
17STg | Siliceous gravel | Class II-S | 0.57 | Q with undulatory extinction in quartzite, y Q microcrystalline y saccharoids |
18STg | Siliceous gravel | Class III-S | 0.31 | Predominant Q polycrystalline microcrystalline and deformed |
19STg | Siliceous gravel | Class III-S | 0.30 | Predominant Q monocrystalline and Q polycrystalline microcrystalline |
20STg | Siliceous gravel | Class III-S | 0.20 | Predominant Q deformed and Q |
21STg | Siliceous gravel | Class II-S | 0.53 | Predominant Q monocrystalline , some limestone, Q microcrystalline, cherts |
22STg | Siliceous gravel | Class III-S | 0.55 | Q with undulatory extinction in quartzite, fragments of chalcedony high reactive |
23STg | Siliceous gravel | Class III-S | 0.30 | Undulatory extinction Q and Q microcrystalline |
24STg | Siliceous gravel | Class II-S | 0.47 | Undulatory extinction Q with Q microcrystalline |
25STg | Siliceous gravel | Class III-S | 0.39 | Undulatory extinction Q with Q microcrystalline and cryptocrystalline in cherts, clays and others |
26SRa | Siliceous sand | Class II-S | 0.69 | Q with strength extinction and some with undulatory extinction |
27SRa | Siliceous sand | Class II-S | 0.56 | Predominant Q stable monocrystalline, and some Q deformed and chert |
28SRa | Siliceous sand | Class II-S | 0.61 | Predominant Q stable monocrystalline, and some Q deformed and chert |
29SRa | Siliceous sand | Class III-S | 0.47 | Q stable monocrystalline, with frequent Q deformed |
30SRa | Siliceous sand | Class III-S | 0.21 | Undulatory extinction Q in polycrystalline aggregates |
31SRa | Siliceous sand | Class II-S | 0.63 | Predominant Q stable monocrystalline, some Q deformed and chert |
32SRa | Siliceous sand | Class II-S | 0.73 | Predominant Q stable monocrystalline, and Q deformed in polycrystalline particles and some chert |
33SRa | Siliceous sand | Class III-S | 0.65 | Predominant Q stable monocrystalline, and deformed Q and chert |
34SRa | Siliceous sand | Class III-S | 0.41 | Q with undulatory extinction, Q cryptocrystalline in cherts, clays and others |
35SRa | Siliceous sand | Class III-S | 0.34 | Q with undulatory extinction, Q microcrystalline and saccharoids in cherts, clays and others |
36SRa | Siliceous sand | Class III-S | 0.38 | Predominant Q monocrystalline and Q polycrystalline, with particles chert |
37SRa | Siliceous sand | Class II-S | 0.62 | Q stable and undulatory extinction in polycrystalline Q |
38SRa | Siliceous sand | Class III-S | 0.49 | Q stables, undulatory extinction Q in polycrystalline |
39SRa | Siliceous sand | Class II-S | 0.71 | Predominant Q stable monocrystalline, and some Q deformed in polycrystalline |
40SRa | Siliceous sand | Class II-S | 0.61 | Predominant Q stable monocrystalline, with some Q deformed in polycrystalline and chert |
41SRg | Siliceous gravel | Class II-S | 0.64 | Q polycrystalline, Q stable, others polycrystalline with undulatory extinction and Q microcrystalline |
42SRg | Siliceous gravel | Class III-S | 0.36 | Undulatory extinction Q, Q microcrystalline and cryptocrystalline in cherts, clays and others |
43SRg | Siliceous gravel | Class III-S | 0.34 | Undulatory extinction Q, Q microcrystalline and cryptocrystalline in cherts, clays and others |
44SRg | Siliceous gravel | Class III-S | 0.46 | Undulatory extinction Q, Q cryptocrystalline in cherts, clays and others |
45SRg | Siliceous gravel | Class III-S | 0.51 | Q polycrystalline with stable Q stables, others polycrystalline with undulatory extinction and Q microcrystalline |
46SMa | Siliceous sand | Class II-S | 0.62 | Q with straight extinction, and some with undulatory extinction |
47SMa | Siliceous sand | Class III-S | 0.39 | Undulatory extinction Q, Q microcrystalline and cryptocrystalline in cherts, clays and others |
48SMa | Siliceous sand | Class III-S | 0.37 | Undulatory extinction Q, Q microcrystalline and cryptocrystalline in cherts, clays and others |
49SMg | Siliceous gravel | Class III-S | 0.36 | Undulatory extinction Q in polycrystalline |
50GTg | Granodiorite | Class II-S | 0.41 | Q deformed with ramified cracks and borders with ramified cracks and with sutured edges |
51GTg | Granite | Class III-S | 0.37 | Crystals micro granular, cracking saccharoids |
52GTg | Granodiorite | Class II-S | 0.52 | Micro cracking and cracks intergranular |
53GTg | Granodiorite | Class II-S | 0.46 | Micro cracking and cracks intergranular |
54DTa | Calcite dolomite | Class I | 0.90 | Low proportion of Q with straight extinction |
55DTa | Dolomitic sand | Class I | 0.90 | Low proportion of Q with straight extinction |
56DTg | Dolomite gravel | Class I | 0.90 | Low proportion of Q with straight extinction |
57CTa | Calcite sand | Class I | 0.90 | Q with straight extinction in low proportion |
58CTa | Calcite sand | Class I | 1.00 | Q it isn´t observed |
59CTg | Limestone | Class I | 0.90 | Q with straight extinction in low proportion |
60CTg | Calcite gravel | Class I | 1.00 | Don´t have Q |
61CTg | Calcite gravel | Class I | 1.00 | It isn´t observed Q deformed |
62CTg | Calcite sand | Class I | 1.00 | It isn´t observed Q deformed |
63CTg | Calcite sand | Class I | 0.89 | Microgranular crystals with straight extinction |
64CRa | Calcite sand | Class II-S | 0.79 | Undulatory extinction Q, Q microcrystalline in very low proportion |
65CRa | Calcite sand | Class II-S | 0.64 | Undulatory extinction Q in very low proportion |
66CRg | Calcite gravel | Class II-S | 0.54 | Undulatory extinction Q in very low proportion |
67CMa | Calcite sand | Class I | 0.90 | Q with straight extinction in low proportion |
68BTg | Basalt | Class II-S (*) | 0.90 | Q with straight extinction in low proportion |
(*) Basaltic rocks have small crystals of quartz, and this affect to the classification of RILEM AAR-1.1 |
Most of the gravels and siliceous sands have quartz particles with undulatory extinction and many of them show IQr values lower than 0.4%. This implies a high reactivity. The granites show a moderate presence of reactive phases and IQr values at the limit of reactivity. This corroborates the slow reaction kinetics of this type of aggregate and the large volume of concrete necessary for the alteration evidence to be significant.
Regarding the classification of RILEM AAR-1.1 recommendation, all siliceous aggregates are classified as potentially reactive (Class III) or as uncertain reactivity (Class II). However, limestone, dolomite and several granites that have a low percentage of potentially reactive phases are also classified as uncertain reactivity. These results indicate that this classification method is not very precise since it only detects one of the limestone aggregates as non-reactive. Although, in practice, the limestone aggregates have not been found to have expansion, while all the granites tested presented alkali-silica reaction in field concrete structures (mainly dams and bridges).
Figure 4 shows the classification of aggregates according to the classification of the RILEM AAR1.1 recommendation, the percentage of reactive phases analyzed by petrography and the relationship between both methods.
It is observed that the classification of the RILEM recommendation AAR1.1 is capable of detecting potentially reactive aggregates (Class III) quite rigorously. However, many of the aggregates that have a high percentage of potentially reactive particles are classified as doubtful, although, in practice, these aggregates show reactivity in construction sites (such as granites and many of the siliceous aggregates).
Regarding the IQr, it can be seen in Figure 5 that most of the siliceous aggregates would be classified as potentially reactive. However, the dispersion of the results is high, so they could be classified as non-reactive, although they mostly have a slow or very slow reaction rate. For its part, granites have little dispersion, mainly due to the low number of samples and low porosity. In the IQr classification, the granites would be very close to the reactivity limit, so this parameter (IQr) is better for classifying granites than other test methods, although the reactivity range should be extended to 0.55. This would also allow the inclusion of reactive siliceous aggregates that are not classified as such with the limit of 0.39 of the IQr value. Figure 5 shows the average results and the dispersion of the different types of aggregates analyzed.
If the percentage of reactive phases is represented versus the IQr parameter (Figure 6), it is verified that, in general, there exists a very good correlation for siliceous, granitic and limestone aggregates, although each type of aggregate shows different slopes. The largest dispersions are produced for siliceous aggregates with a high percentage of potentially reactive phases, since the IQr will underestimate them.
3.3. Expansion
⌅The expansion has been analyzed under the test conditions indicated in the ASTM C1260 (1212.
ASTM C1260-21. (2021) Standard test method for potential alkali
reactivity of aggregates (mortar-bar method). ASTM International, West
Conshohocken, PA, (2021) https://doi.org/10.1520/C1260-21.
) standard (similar to the UNE 146508 (1313.
UNE 146508:2018. (2018) Test for aggregates. determination of the
alkali-silica and alkali-silicate potential reactivity of aggregates.
accelerated mortar bar test. UNE: Madrid, Spain.
)),
although the measurements have been prolonged up to 1 year, in order to
analyze the long-term behavior and observe the trend changes in the
expansion of aggregates over time.
Figure 7 shows the expansion up to 28 days of testing, as well as the limits to
consider aggregates as reactive according to ASTM C1260 (1212.
ASTM C1260-21. (2021) Standard test method for potential alkali
reactivity of aggregates (mortar-bar method). ASTM International, West
Conshohocken, PA, (2021) https://doi.org/10.1520/C1260-21.
) and AS 1141.60.1 (5252.
AS 1141.60.1:2014. (2014) Methods for sampling and testing aggregates
Potential alkali-silica reactivity - Accelerated mortar bar method, AS:
Australia.
). For its part, Figure 8 shows the expansion results of the aggregates up to 365 days. In the
first case, it is observed that only non-reactive aggregates stabilize
their expansion before 28 days, while in the 365 days test most of the
siliceous and granitic aggregates and some of the limestone continue to
expand, with different reaction rates. It is found that granites and
limestone with silicon inclusions expand much more slowly than siliceous
aggregates.
Observing in detail the expansion up to 365 days, it can be seen that, before the first 150 days of testing, there is a change in trend in the expansion curves of the reactive aggregates. Figure 9 shows the mean value and the dispersion of the number of days elapsed until the change in trend in the expansion curve by type of aggregate. If this change in trend is analyzed for each type of aggregate, it is observed that it occurs around 40 days for siliceous aggregates, around 60 days for granites and over 65 days for limestone aggregates. This is associated with the reaction rate in aggregates, the fastest being siliceous, followed by granites and limestone with quartz inclusions.
If we takes a limit of 0.25% expansion at 365 days, to consider the aggregates as potentially reactive, 7 siliceous aggregates, 7 limestone aggregates and all the dolomites and the basalt are qualified as non-reactive. Moreover, 42 siliceous, 4 limestone and the 4 granites aggregates are considered as potential reactive.
Definition of Expansion Rate as a Function of the Porosity, Petrographic Analysis and Quartz Reactive Index (IQr) and Accelerate Mortar Bar Test.
The open porosity of each aggregate has been plotted versus the reactivity index of quartz in order to analyse the possible relationship between high porosity and high reactivity, but no significant relationship is observed due to the different nature of the aggregates (Figure 10). It should be noted the high porosity of some siliceous, limestone and dolomitic sands, which is associated with the retention of water between small particles.
In Figure 11, the porosity versus the expansion of each aggregate at 14 days, 28 days and 365 days is represented. In each bar, the data on the left corresponds to the expansion at 14 days; the one in the middle shows the expansion at 28 days and the one on the right the expansion at 365 days.
Although the hydroxyl ions have to be in contact with the aggregate to start the reaction, in the case of siliceous aggregates there is no clear relationship between open porosity and reaction rate over time. However, in granite aggregates, with very low porosity, a slowdown of the reaction is observed due to this characteristic. The limestone aggregates are mostly non-expansive and those that show expansion are due to the inclusions of deformed quartz.
On the other hand, in
the case of siliceous aggregates with very low porosity, the alteration
of the aggregates occurs from the homogeneous surface, so they initially
show low expansion (66.
Menéndez, E. (2010) Análisis del hormigón en estructuras afectadas por
reacción Árido-Álcali, ataque por sulfatos y ciclos Hielo-deshielo. Ed.
IECA, España, (2010).
, 6060.
Idorm, G.M.; Johansen, V.; Thaulow, N. (1992) Assessment of causes of
cracking in concrete. Material Science in Concrete III. American Ceramic
Society, New York.
); although at 365 days they show a high expansion, like the rest of siliceous aggregates.
Monograph No. 230 of the IETcc-CSIC (3636.
Menéndez, E. (2019) Estrategia integral de prevención de la reacción
árido-álcali, monografías del IETcc, 430. Ed. CSIC, Madrid.
) contains a proposal on the qualification of the reaction speed, defining five groups:
-
Non-reactive aggregates (<0.10% at 14 days or> 0.20% at 28 days, according to the limits of ASTM C 1260 and UNE 146528 (1212. ASTM C1260-21. (2021) Standard test method for potential alkali reactivity of aggregates (mortar-bar method). ASTM International, West Conshohocken, PA, (2021) https://doi.org/10.1520/C1260-21.
,1313. UNE 146508:2018. (2018) Test for aggregates. determination of the alkali-silica and alkali-silicate potential reactivity of aggregates. accelerated mortar bar test. UNE: Madrid, Spain.
)). -
Slow reaction rate aggregates (0.10 to 0.20% at 14 days or between 0.20% and 0.25% at 28 days).
-
Moderate reaction aggregates (0.25% to 0.35% between 14 days 28 days).
-
Fast reaction aggregates (0.35% to 0.45% between 14 days 28 days)
-
Very fast reaction aggregates (>0.45% between 14 days 28 days).
The expansion up to 28 days is represented in the scheme with the reaction rate rating described above (Figure 12),
and it is found that most of the slow-reacting aggregates cannot be
detected with the usual classification of the Standard Test Method for
Potential Alkali Reactivity of Aggregates (ASTM C 1260 and UNE 146528 (1212.
ASTM C1260-21. (2021) Standard test method for potential alkali
reactivity of aggregates (mortar-bar method). ASTM International, West
Conshohocken, PA, (2021) https://doi.org/10.1520/C1260-21.
,1313.
UNE 146508:2018. (2018) Test for aggregates. determination of the
alkali-silica and alkali-silicate potential reactivity of aggregates.
accelerated mortar bar test. UNE: Madrid, Spain.
)).
This method would classify as non-reactive all granites, limestones with
siliceous inclusions, and more than a quarter of siliceous aggregates,
all of which have shown reactivity on site. The potential reactivity of
these aggregates appears with the extension of the test time.
Representing the expansion of each aggregate at 14 days and 28 days versus the amount of quartz multiplied by the reactivity index of this quartz, we can divide the aggregates by their reaction rate into three groups: non-reactive, slowly reaction and reaction fast. This classification is carried out based on the total percentage of reactive quartz (IQr·Qt) and the expansion value at 14 days and 28 days. The fast reaction would have a value greater than 30% of the total percentage of reactive aggregates and a percentage of expansion at 28 days > 0.20%. The slow reaction ones between 5% and 30% and a percentage of expansion at 14 days > 0.10%, the non-reactive ones would be those with a total percentage of reactive quartz ≤ 5% and a 28-day expansion percentage < 0.20%.
In Figure 13, the total percentage of reactive quartz (IQr·Qt) versus the expansion value at 14 days and 28 days is shown. Moreover, in Figure 14 the total percentage of reactive quartz (IQr·Qt) versus the expansion value at 14 days, 28 days and 365 days is shown. Most of the siliceous aggregates are classified as fast reacting, while granites, some siliceous and limestone with quartz inclusions are classified as slow reacting. For its part, dolomites and most limestone are rated as non-reactive.
In the case of the Spanish aggregates studied, just 1 of the siliceous aggregates can be considered as non-expansive, while 13 are slow reactive, 31 are considered as potential reactive aggregates and 4 are considered as potential reactive aggregates with pessimum effect. For its part, the 4 granites and 3 of the 11 limestone aggregates are considered as slow reactive aggregates. The limestone aggregates considered as slowly reactive have some reactive particles of quartz in their composition. Finally, neither dolomites nor the basalt can be considered as potential reactive aggregates.
CONCLUSIONS
⌅The open porosity should have a direct relationship with the potential reactivity of the aggregates. However, as these are aggregates of a different nature, this correlation cannot be observed. However, the low open porosity, as in the case of granites and quite a few siliceous aggregates, show the difficulty of entry of the OH- groups that causes the breaking of the siloxane bridges of the deformed quartz.
On the other hand, the expansion extended in time up to 1 year, makes it possible to verify the evolution of this expansiveness, especially for slow-reacting aggregates. However, the extension of these tests to a normative level is not considered, since it would not be feasible to wait this time in the vast majority of concrete works.
The relationship between the percentage of total reactive quartz in an aggregate and the expansion extended to 1 year, allows classifying reactive aggregates, both slow reacting and those classified with the accelerated mortar bar method as potentially reactive. The total reactive quartz of an aggregate (IQr·Qt) is calculated by multiplying the reactivity index of the quartz by the total quantity of quartz in the concrete aggregate. According to the results obtained in this work, the following classification is proposed:
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Non-reactive: IQr·Qt ≤ 5% and a 28-day expansion < 0.20%
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Slow reactive: IQr·Qt between 5% and 30% and a expansion at 14-day > 0.10%
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Fast reactive: IQr·Qt > 30% and a 28-day expansion > 0.20%
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Pessimum effect: IQr·Qt > 60% and a 28-day expansion < 0.20%
If one of the two conditions is not fulfilled, the total percentage of reactive aggregates (IQr·Qt) prevails.