1. INTRODUCTION
⌅Soil,
a material in civil engineering, is used as a load-carrying or
supporting material, construction material in road bases, embankments,
earth dams, clay liners etc., as a result of which there is a constant
depletion of this natural resource. Contrarily, due to global warming,
soil as a geotechnical material experiences different short- and
long-term threats like strength reduction, drying, soil desiccation
cracking, shrinkage, microbial oxidation of soil organic matter,
fluctuation of the groundwater table, land and exterior erosion, and
highly dynamic pore pressure changes (11. Vardon, P.J. (2015) Climatic influence on geotechnical infrastructure: a review. Environ. Geotech. 2 [3], 166-174. https://doi.org/10.1680/envgeo.13.00055.
, 22. Trenberth, K.E. (2011) Changes in precipitation with climate change. Clim. Res. 47 [1-2], 123-138. https://doi.org/10.3354/cr00953.
).
Hence, geo-engineering researchers are working hard to overcome this
adverse situation. The simultaneously rapid growth of industry produces a
large volume of industrial wastes like fly ash (FA), red mud (RM),
copper slag (CS), paper pulp, ground granulated blast furnace slag
(GGBS), phosphogypsum (PG), rice husk (RH) and so on, which are
generally either stored as stockpile or directly deposited into oceans
globally. The accumulation of these wastes demands a large land area and
causes environmental hazards such as soil and groundwater (GW)
contamination and air pollution. Therefore, alternative uses of these
wastes for different engineering purposes can solve the aforementioned
concerns as well taking another step forward towards sustainable
development. The productivity of the food industry is increased by the
use of fertiliser to help meet the increasing demand from global
population growth. Consequently, there have been hikes in the scale of
the fertiliser industry and hence the amount of PG. PG, chemically
identified as hydrated calcium sulphate (CaSO4 2H2O),
is a by-product waste, 90% of which is produced by the fertiliser
industry worldwide from phosphate rock digested by sulphuric acid by wet
process (3-53.
Tayibi, H.; Gascó, C.; Navarro, N.; López-Delgado, A.; Choura, M.;
Alguacil, F.J.; López, F.A. (2011) Radiochemical characterization of
phosphogypsum for engineering use. J. Environ. Prot. 02, 168-174. https://doi.org/10.4236/jep.2011.22019.
4. Saadaoui, E.; Ghazel, N.; Ben Romdhane, C.; Massoudi, N. (2017) Phosphogypsum: potential uses and problems - a review. Int. J. Environ. Stud. 74, 558-567. https://doi.org/10.1080/00207233.2017.1330582.
5.
Rashad, A.M. (2015) Potential use of phosphogypsum in alkali-activated
fly ash under the effects of elevated temperatures and thermal shock
cycles. J. Clean. Prod. 87, 717-725. https://doi.org/10.1016/j.jclepro.2014.09.080.
).
The amount of PG generated is estimated to be 280 MT per year globally,
while India produces 6 million tonnes. However, only 15% of these were
utilised due to the presence of phosphorus (P2O5), fluoride (F) and other organic substances and the rest was subsequently either landfilled or deposited into the ocean (6-106.
Tayibi, H.; Choura, M.; López, F.A.; Alguacil, F.J.; López-Delgado, A.
(2009) Environmental impact and management of phosphogypsum. J. Environ. Manage. 90 [8], 2377-2386. https://doi.org/10.1016/j.jenvman.2009.03.007.
7. Singh, M.; Garg, M. (1997) Durability of cementitious binder derived from industrial wastes. Mater. Struct. 30 [10], 607-612. https://doi.org/10.1007/BF02486902.
8. Yang, J.; Liu, W.; Zhang, L.; Xiao, B. (2009) Preparation of load-bearing building materials from autoclaved phosphogypsum. Constr. Build. Mater. 23 [2], 687-693. https://doi.org/10.1016/j.conbuildmat.2008.02.011.
9. Singh, M. (2002) Treating waste phosphogypsum for cement and plaster manufacture. Cem. Concr. Res. 32 [7], 1033-1038. https://doi.org/10.1016/S0008-8846(02)00723-8.
10. Garg, M.; Singh, M.; Kumar, R. (1996) Some aspects of the durability of a phosphogypsum-lime-fly ash binder. Constr. Build. Mater. 10 [4], 273-279. https://doi.org/10.1016/0950-0618(95)00085-2.
).
Despite the economic benefit of the wet process, it has a demerit in
generating as much as 4 to 5 tonnes of PG per tonne production of
phosphate fertiliser and other phosphorus compounds (66.
Tayibi, H.; Choura, M.; López, F.A.; Alguacil, F.J.; López-Delgado, A.
(2009) Environmental impact and management of phosphogypsum. J. Environ. Manage. 90 [8], 2377-2386. https://doi.org/10.1016/j.jenvman.2009.03.007.
, 1111.
USEPA (2002) U.S. Environmental Protection Agency, 2002. National
emission standards for hazardous air pollutants, Subpart R.
, 1212. Rashad, A.M. (2017) Phosphogypsum as a construction material. J. Clean. Prod. 166, 732-743. https://doi.org/10.1016/j.jclepro.2017.08.049.
). PG contains heavy metals and radioactive elements, namely uranium (238U), radium (226Ra), and thorium. Of these, 226Ra
produces radon gas which has a short half-life of 3.8 days and its
intense radiation capacity causes significant damage to internal organs,
so it is classified as TENORM (Technologically Enhanced Naturally
Occurring Radioactive Material) (1111.
USEPA (2002) U.S. Environmental Protection Agency, 2002. National
emission standards for hazardous air pollutants, Subpart R.
, 1313.
Parreira, A.B.; Kobayashi, A.R.K.; Silvestre, O.B. (2003) Influence of
portland cement type on unconfined compressive strength and linear
expansion of cement-stabilized phosphogypsum. J. Environ. Eng. 129, 956-960. https://doi.org/10.1061/(ASCE)0733-9372(2003)129:10(956).
).
The effluent of phosphorus, fluoride, cadmium, total suspended solids,
other toxic elements and radionuclides from PG affect human health, for
example causing liver dysfunction and lung disease, and also affect both
soil and groundwater (1414.
Mishra, C.S.K.; Nayak, S.; Guru, B.C.; Rath, M. (2010) Environmental
impact and management of wastes from phosphate fertilizer plants. J. Ind. Pollut. Control. 26 [1], 57-60.
, 1515.
Tirado, R.; Allsopp, M. (2012) Phosphorus in agriculture: problems and
solutions. Greenpeace Research Laboratories Technical Report (Review).
).
The presence of phosphoric acid, sulphuric acid and hydrofluoric acid
within the porous structure in residual form prevents its application
without proper guidelines on a large scale (1616.
Gaidajis, G.; Anagnostopoulos, A.; Garidi, A.; Mylona, E.; Zevgolis,
I.E. (2018) Laboratory evaluation of phosphogypsum for alternative uses. Environ. Geotech. 5 [6], 310-323. https://doi.org/10.1680/jenge.16.00040.
, 1717.
SENES Consultants Limited (1987) An analysis of the major environmental
and health concerns of phosphogypsum tailings in Canada and methods for
their reduction. Alberta Environment, Canada.
). The
first utilisation of PG was started in the USA in road construction and
since that time it has been used as a binder, filler and other
construction material. It has a good filling or binding property as its
basic component is CaSO4 (1818.
Wędrychowicz, M.; Bydałek, A.W.; Skrzekut, T.; Noga, P.; Gabryelewicz,
I.; Madej, P. (2019) Analysis of the mechanical strength, structure and
possibilities of using waste phosphogypsum in aluminum powder
composites. SN Appl. Sci. 1 [9], 992. https://doi.org/10.1007/s42452-019-0995-1.
),
which helps to form ettringite. The general chemical reaction for the
production of PG obtained at a temperature of 70‒80 ºC as proved by (1919. Zairi, M.; Rouis, M.J. (1999) Environmental impacts of the storage of phosphogypsum in Sfax (Tunisia). Tunisia.
, 2020. Mesić, M.; Brezinščak, L.; Zgorelec, Ž.; et al. (2016) The application of phosphogypsum in agriculture. Agric. Conspec. Sci. 81 [1], 7-13.
) is shown in Equation [1]:
The strength modification, utilization of optimum percentage of PG for different purposes along with proper justification is summarised in this review paper. The summarised results are presented in tabular and graphical form so as to help the new researchers and user to use Phoshogypsum along with other additives as alternative construction materials. This paper also emphasises the use of optimum percentage of PG for different geotechnical fields to start with so as to save time for the experimental work.
2. CHARACTERISTICS OF PHOSPHOGYPSUM
⌅The
application of PG can be made easier in a large part of the civil
engineering field by analysing its characteristics. Therefore its
physical, chemical and other characteristics are compiled for further
use. The properties of PG are not only limited to the phosphorus ore but
also determined by the method adopted for the extraction of phosphoric
acid, the industrial operation efficiency, disposal method, age,
location, the height of the landfill storage and the number of water
molecules in PG crystals, namely calcium sulphate generated either in
anhydrite (CaSO4), di-hydrate (CaSO4·2H2O) or hemi-hydrate (CaSO4·1/2H2O) (1313.
Parreira, A.B.; Kobayashi, A.R.K.; Silvestre, O.B. (2003) Influence of
portland cement type on unconfined compressive strength and linear
expansion of cement-stabilized phosphogypsum. J. Environ. Eng. 129, 956-960. https://doi.org/10.1061/(ASCE)0733-9372(2003)129:10(956).
, 21‒2321.
Bhawan, P.; Nagar, A. (2014) Guidelines for management and handling of
phosphogypsum generated from phosphoric acid plants (Final Draft).
Central Pollution Control Board (Ministry of Environment & Forests).
22. Mashifana, T.; Okonta, F.N.; Ntuli, F. (2018) Geotechnical properties and application of lime modified phosphogypsum waste. Mater. Sci. 24 [3], 312-318 https://doi.org/10.5755/j01.ms.24.3.18232.
23.
Arman, A.; Seals, R.K. (1990) A preliminary assessment of utilization
alternatives for phosphogypsum. In: Proceedings of the Third
International Symposium on Phosphogypsum. FL, FIPR Pu. No. 01-060, p.
083, Orlando.
). PG feels like a slightly moist powdery
material, having silt size particles with very low or no plasticity as
an amalgam of gypsum (>90%) and fluorosilicate (2424. Degirmenci, N.; Okucu, A.; Turabi, A. (2007) Application of phosphogypsum in soil stabilization. Build. Environ. 42 [9], 3393-3398. https://doi.org/10.1016/j.buildenv.2006.08.010.
, 2525.
Kacimi, L.; Simon-Masseron, A.; Ghomari, A.; Derriche, Z. (2006)
Reduction of clinkerization temperature by using phosphogypsum. J. Hazard. Mater. 137 [1], 129-137. https://doi.org/10.1016/j.jhazmat.2005.12.053.
). The existence of orthophosphoric acid, in which the heavy metals and fluorine are in a soluble state, promotes leaching (2626. Folek, S.; Walawska, B.; Wilczek, B.; Miśkiewicz, J. (2011). Use of phosphogypsum in road construction. Pol. J. Chem. Technol. 13 [2], 18-22.
). Leaching of these hazardous elements from a PG stack is one of the prime concerns for groundwater contamination (27‒2927. May, A.; Sweeney, J.W. (1982) Assessment of environmental impacts associated with phosphogypsum in Florid. Florida.
28.
Carter, O.C.; Scheiner, B. J. (1992) Investigation of metal and
non-metal migration through phosphogypsum. In: AIME proceedings on the
symposium on emerging process technologies for a cleaner environment. pp
205-210.
29. Berish, C.W. (1990) Potential environmental hazards of
phosphogypsum storage in central Florida. In: Proceedings of the third
international symposium on phosphogypsum. FL, FIPR Pub. No. 01060083,
Orlando.
). Ultimately these dissolved elements are transferred to living bodies via the groundwater (3030.
Reijnders, L. (2007) Cleaner phosphogypsum, coal combustion ashes and
waste incineration ashes for application in building materials: A
review. Build. Environ. 42 [2], 1036-1042. https://doi.org/10.1016/j.buildenv.2005.09.016.
). The orthophosphoric acid and calcium sulphate (CaSO4) cause the pH value to lie between 2 and 3, which indicates the acidic behaviour of PG (2424. Degirmenci, N.; Okucu, A.; Turabi, A. (2007) Application of phosphogypsum in soil stabilization. Build. Environ. 42 [9], 3393-3398. https://doi.org/10.1016/j.buildenv.2006.08.010.
, 2626. Folek, S.; Walawska, B.; Wilczek, B.; Miśkiewicz, J. (2011). Use of phosphogypsum in road construction. Pol. J. Chem. Technol. 13 [2], 18-22.
).
The lower pH value of PG makes it resistive in reaction with soil
grains and Ca ions, whereas the addition of cement decreases the
acidity, hence encapsulating the impurities present in the PG (2424. Degirmenci, N.; Okucu, A.; Turabi, A. (2007) Application of phosphogypsum in soil stabilization. Build. Environ. 42 [9], 3393-3398. https://doi.org/10.1016/j.buildenv.2006.08.010.
). The pH value determines the solubility of the material and means that it is highly soluble in salt water (3131.
Guo, T.; Malone, R.F.; Rusch, K.A. (2001) Stabilized phosphogypsum:
class C fly ash: Portland type II cement composites for potential marine
application. Environ. Sci. Technol. 35 [19], 3967-3973. https://doi.org/10.1021/es010520+.
).
Distinguishing between gypsum and phosphogypsum is done by microscopic
analysis, as both have the same chemical formula. Scanning electron
microscopy (SEM) reveals that PG has a more crystalline and distinct
structure than gypsum, the crystals of which are hexagonal and rhombic
in shape (3232. Rajkovic, M.B.; Toskovic, D.V. (2003) Phosphogypsum surface characterisation using scanning electron microscopy. Acta Period. Technol. 34, 61-70. https://doi.org/10.2298/APT0334061R.
). The performance of radioactive elements such as 226Ra, 210Pb, 210Po, 238U and 234U depends upon the parent phosphate rocks (3333.
Lysandrou, M.; Pashalidis, I. (2008) Uranium chemistry in stack
solutions and leachates of phosphogypsum disposed at a coastal area in
Cyprus. J. Environ. Radioact. 99 [2], 359-366. https://doi.org/10.1016/j.jenvrad.2007.08.005.
, 3434.
Pérez-López, R.; Álvarez-Valero, A.M.; Nieto, J.M. (2007) Changes in
mobility of toxic elements during the production of phosphoric acid in
the fertilizer industry of Huelva (SW Spain) and environmental impact of
phosphogypsum wastes. J. Hazard. Mater. 148 [3], 745-750. https://doi.org/10.1016/j.jhazmat.2007.06.068.
).
Different researchers have referred to different radioactive nuclides
as most hazardous; for example, Rutherford (1994) reported 226Ra, whereas Pérez-López (2007) indicated the 234U
of parent rock is associated with non-mobile fraction whereas PG
contains high Uranium concentration bounded to the bio-available
fraction (3434.
Pérez-López, R.; Álvarez-Valero, A.M.; Nieto, J.M. (2007) Changes in
mobility of toxic elements during the production of phosphoric acid in
the fertilizer industry of Huelva (SW Spain) and environmental impact of
phosphogypsum wastes. J. Hazard. Mater. 148 [3], 745-750. https://doi.org/10.1016/j.jhazmat.2007.06.068.
, 3535. Rutherford, P.M.; Dudas, M.J.; Samek, R.A. (1994) Environmental impacts of phosphogypsum. Sci. Total Environ. 149 [1-2], 1-38. https://doi.org/10.1016/0048-9697(94)90002-7.
). The application of PG was banned in the USA in 1990 and the EU discontinued its use in 1992 (3636. Federal Register 13480. (1990).
).
Due to all these problems, the Environmental Protection Agency (EPA)
restricted the use of PG to up to 370 Bq per kg concentration of 226Ra in agricultural soil and the European Atomic Energy Community (EURATOM) set the limit of 500 Bq/kg (37-4037. EPA (1998) Code of Federal Regulations, 1998. Title 40 7: Parts 61.202 and 61.204 (40CFR61.202 and 40CFR61.204.
38. EURATOM Council Directive 96/26 EC. (1996).
39. Federal Register (1999) 40 CFR Part 61, Subpart 61, 64: pp. 5573-5580.
40. Kumar, S. (2002) A perspective study on fly ash-lime-gypsum bricks and hollow blocks for low cost housing development. Constr. Build. Mater. 16, 519-525. https://doi.org/10.1016/S0950-0618(02)00034-X.
).
Despite these contaminates, it cannot be classified as toxic waste
because it is not corrosive and the average total elemental
concentrations of elements categorised as toxic (Ba, As, Cr, Cd, Hg, Pb,
Se and Ag) by the Environmental Protection Agency (EPA) are lower than
the allowable toxic elemental criteria for toxic hazardous waste (3535. Rutherford, P.M.; Dudas, M.J.; Samek, R.A. (1994) Environmental impacts of phosphogypsum. Sci. Total Environ. 149 [1-2], 1-38. https://doi.org/10.1016/0048-9697(94)90002-7.
).
The main constituents of PG and the impurities need to be known for
application and in view of environmental concerns. Therefore, the
chemical compositions obtained through X-ray fluorescence (XRF) testing
are summarised in Table 1,
based on different sources. The experimental results proved that the
electrical conductivity of PG is greater than soil, with values from 20
to 5 dSm−1 (very saline) and <5 dSm−1 (slightly saline) respectively, which confirms rich nutrients (4141.
Vásconez-Maza, M.D.; Martínez-Segura, M.A.; Bueso, M.C.; Faz, Á.;
García-Nieto, M.C.; Gabarrón, M.; Acosta, J.A. (2019) Predicting spatial
distribution of heavy metals in an abandoned phosphogypsum pond
combining geochemistry, electrical resistivity tomography and
statistical methods. J. Hazard. Mater. 374, 392-400. https://doi.org/10.1016/j.jhazmat.2019.04.045.
). The surface area obtained from Moroccan PG is 0.64 m2/g (4242.
Amrani, M.; Taha, Y.; Kchikach, A.; Benzaazoua, M.; Hakkou, R. (2020)
Phosphogypsum recycling: New horizons for a more sustainable road
material application. J. Build. Eng. 30, 101267. https://doi.org/10.1016/j.jobe.2020.101267.
).
The mineralogical and morphological characteristics can be obtained by
X-ray diffraction and scanning electron microscopy (SEM)
spectrophotometry tests. The crystalline morphology characteristics
found in SEM analysis of unprocessed PG appear as platelets oriented in a
parallelepiped shape, with lengths ranging from a few to 400
micrometres (μm) and a thickness of fewer than 10 μm. The higher value
of the aspect ratio becomes a favourable criterion for quick crushing
under different stresses (4242.
Amrani, M.; Taha, Y.; Kchikach, A.; Benzaazoua, M.; Hakkou, R. (2020)
Phosphogypsum recycling: New horizons for a more sustainable road
material application. J. Build. Eng. 30, 101267. https://doi.org/10.1016/j.jobe.2020.101267.
).
Country | Industry | Reference | Chemical composition | |||||||||
---|---|---|---|---|---|---|---|---|---|---|---|---|
CaO | SiO2 | Al2O3 | Fe2O3 | MgO | SO3 | Na2O | K2O | CaCO3 | P2O5 | |||
Tunisia | Unknown sources | (4343.
Farroukh, H.; Mnif, T.; Kamoun, F.; Kamoun, L.; Bennour, F. (2018)
Stabilization of clayey soils with Tunisian phosphogypsum: effect on
geotechnical properties. Arab. J. Geosci. 11 [23], 760. https://doi.org/10.1007/s12517-018-4116-z. ) |
34.6 | 2.45 | 0.17 | 0.23 | 0.14 | - | 0.32 | 0.05 | 44.1 | 0.71 |
India | Coromandel International Limited | (4444.
James, J.; Kasinatha Pandian, P. (2016) Plasticity, swell-shrink, and
microstructure of phosphogypsum admixed lime stabilized expansive soil. Adv. Civ. Eng. 2016, 9798456. https://doi.org/10.1155/2016/9798456. ) |
35.728 | 16.957 | 0.649 | 35.728 | 0.661 | - | 0.106 | 0.042 | - | 10.701 |
Morocco | Phosphoric acid production plant | (4242.
Amrani, M.; Taha, Y.; Kchikach, A.; Benzaazoua, M.; Hakkou, R. (2020)
Phosphogypsum recycling: New horizons for a more sustainable road
material application. J. Build. Eng. 30, 101267. https://doi.org/10.1016/j.jobe.2020.101267. ) |
31.16 | 1.03 | 0.85 | 0.012 | - | 44.01 | 0.21 | 0.001 | - | 0.96 |
Poland | GZNF “Fosfory” | 26 | 25.5 | - | - | - | - | 53.3 | - | - | - | |
South Africa | Phosphoric acid manufacturing plant | (4545.
Mashifana, T.P.; Okonta, F.N.; Ntuli, F. (2018) Geotechnical properties
and microstructure of lime-fly ash-phosphogypsum-stabilized soil. Adv. Civ. Eng. 2018, 3640868. https://doi.org/10.1155/2018/3640868. ) |
44 | 1.37 | 0.23 | 0.121 | 51 | - | - | - | 1.28 | |
China | Mianzu of Sichuan | (4646.
Xiao, W.; Yao, X.; Zhang, F. (2019) Recycling of oily sludge as a
roadbed material utilizing phosphogypsum-based cementitious materials. Adv. Civ. Eng. 2019, 6280715. https://doi.org/10.1155/2019/6280715. ) |
30.85 | 4.65 | 4.20 | 0.24 | 31.85 | 0.34 | - | - | 3.22 | |
Latvia | Fertiliser production plant (AB Lifosa, Lithuania | (4747.
Bumanis, G.; Zorica, J.; Bajare, D.; Korjakins, A. (2018) Technological
properties of phosphogypsum binder obtained from fertilizer production
waste. Energy Proc. 147, 301-308. https://doi.org/10.1016/j.egypro.2018.07.096. ) |
37.6 | 4.8 | 0.26 | 0.1 | 0.8 | 54 | - | - | - | 1.7 |
Unknown sources | Unknown sources | (4848.
Tsioka, M.; Voudrias, E.A. (2020) Comparison of alternative management
methods for phosphogypsum waste using life cycle analysis. J. Clean. Prod. 266, 121386. https://doi.org/10.1016/j.jclepro.2020.121386. ) |
38.14 | 0.86 | 0.19 | 0.21 | - | 48.12 | 0.17 | 0.01 | - | 0.69 |
Poland | Recycling Plant Eko Harpoon sp. z o.o. | (1818.
Wędrychowicz, M.; Bydałek, A.W.; Skrzekut, T.; Noga, P.; Gabryelewicz,
I.; Madej, P. (2019) Analysis of the mechanical strength, structure and
possibilities of using waste phosphogypsum in aluminum powder
composites. SN Appl. Sci. 1 [9], 992. https://doi.org/10.1007/s42452-019-0995-1. ) |
69.5 as CaSO4 | 1.7 | 2.51 | - | - | 0.89 | 0.5 | - | 2.9 |
In
the presence of a hydraulic binder, the chemical composition aids in
understanding the response between PG and other constituents. It can be
predicted from the table that the abundant calcium ion in PG can form a
gel of calcium aluminate hydrate or calcium-silicate when mixed with
other material that is rich in silica and alumina, to reduce the water
sensitivity and subsequently increase the mechanical properties. The
chemical composition of PG includes radioactive elements, traces of
heavy metals such as As, Cr, Cd, Hg, Pb, fluoride, zinc, antimony, and
copper (4949. U.S. Environmental Protection Agency, 1990.
), along with some other chemical elements that can be used for the production of bricks, blocks, tiles, and artificial stone.
3. TREATMENT OF PG
⌅Landfilling
of PG waste releases dust as well as leachate of hazardous elements,
fluoride and heavy metals, which causes air, soil and groundwater
pollution (5050.
Landa, E. R. (2007) Naturally occurring radionuclides from industrial
sources: characteristics and fate in the environment. In: Radioactivity
in the Environment. 211-237.
, 5151.
Iqbal, H.; Anwar, B.M.; Hanif, U.; et al. (2015) Leaching of metals,
organic carbon and nutrients from municipal waste under semi-arid
conditions. Int. J. Environ. Res. 9 [1], 187-196.
).
The presence of natural radioactive nuclides and impurities, namely
phosphate and fluoride, reduces the strength and extends the setting
time, causing a high level of pentafluoroaluminate (ALF-5) to disturb the gypsum development, thus limiting its use as a construction material to as low as 15% globally (5252.
Rusch, K.A.; Guo, T.; Seals, R.K. (2002) Stabilization of phosphogypsum
using class C fly ash and lime: assessment of the potential for marine
applications. J. Hazard. Mater. 93 [2], 167-186. https://doi.org/10.1016/S0304-3894(02)00009-2.
, 5353.
Koopman, C. (2001) Purification of gypsum from the phosphoric acid
production by recrystallization with simultaneous extraction. PhD.
dissertation. DSM Research Geleen Centre for Particle Technology.
, 1212. Rashad, A.M. (2017) Phosphogypsum as a construction material. J. Clean. Prod. 166, 732-743. https://doi.org/10.1016/j.jclepro.2017.08.049.
).
Researchers all over the world have been treating the waste to make it
safe for disposal and increase the potential for its massive application
without environmental concerns. Manjit et al. (1993) washed PG using
aqueous hydroxide solution (5‒20%) then dried it at 42 ºC to minimise
the amount of P2O5, F, and all the contaminants were abridged (5454. Singh, M.; Garg, M.; Rehsi, S.S. (1993) Purifying phosphogypsum for cement manufacture. Constr. Build. Mater. 7 [1], 3-7. https://doi.org/10.1016/0950-0618(93)90018-8.
). Aly and Mohammed (1999) recovered fluorine and lanthanides by using nitric acid (HNO3) (5555. Aly, M.M.; Mohammed, N.A. (1999) Recovery of lanthanides from Abu Tartur phosphate rock, Egypt. Hydrometallurgy. 52 [2], 199-206. https://doi.org/10.1016/S0304-386X(99)00018-3.
).
A wet sieving and hydro-cyclone method followed by heat drying was
adopted by Manjit (1996), who identified the reduction of impurities and
increment of pH and SO3 values (5656. Singh, M.; Garg, M.; Verma, C.L.; Handa, S.K.; Kumar, R. (1996) An improved process for the purification of phosphogypsum. Constr. Build. Mater. 10 [8], 597-600. https://doi.org/10.1016/S0950-0618(96)00019-0.
).
The extraction of radionuclides of more than 60% and rare earth
elements by organic extractors in kerosene diluent with a liquid to
solid ratio of 1:1 at 55 ºC was examined by El-Didamony et al. (5757.
El-Didamony, H.; Ali, M.M.; Awwad, N.; Fawzy, M.M.; Attallah, M. (2012)
Treatment of phosphogypsum waste using suitable organic extractants. J. Radioanal. Nucl. Chem. 291, 907-914. https://doi.org/10.1007/s10967-011-1547-3.
).
The exchange or membrane technique was adopted, combined with
recrystallisation by Koopman and Witkamp, who showed that more than 90%
of the heavy metals and lanthanides were removed (5858. Koopman, C.; Witkamp, G.J. (2002) Ion exchange extraction during continuous recrystallization of CaSO4 in the phosphoric acid production process: lanthanide extraction efficiency and CaSO4 particle shape. Hydrometallurgy. 63 [2], 137-147. https://doi.org/10.1016/S0304-386X(01)00219-5.
). Mashifana et al. (2018) used 0.5M citric acid with a 40% solid load concentration based on the studies of (59‒6259. Santos, E.A.; Ladeira, A.C.Q. (2011) Recovery of uranium from mine waste by leaching with carbonate-based reagents. Environ. Sci. Technol. 45 [8], 3591-3597. https://doi.org/10.1021/es2002056.
60.
Fernandes, H.M.; Veiga, L.H.S.; Franklin, M.R.; Prado, V.C S.; Taddei,
J.F. (1995). Environmental impact assessment of uranium mining and
milling facilities: a study case at the Poços de Caldas uranium mining
and milling site, Brazil. J. Geochem. Explor. 52 [1-2], 161-173. https://doi.org/10.1016/0375-6742(94)00043-B.
61. Merritt, C.R. (1971) Extractive metallurgy of uraniu. Colorado School of Mines Research Institute.
62. (1997) Congress Catalog Card (No. 71-157076).
) and observed remarkable results in removing radionuclides, P2O5 and F by up to 92.8%, 34.7% and 18.87% respectively (2222. Mashifana, T.; Okonta, F.N.; Ntuli, F. (2018) Geotechnical properties and application of lime modified phosphogypsum waste. Mater. Sci. 24 [3], 312-318 https://doi.org/10.5755/j01.ms.24.3.18232.
, 6363
Mashifana, T. (2019) Evaluation of raw and chemically treated waste
phosphogypsum and its potential applications. In: Iticescu C, Guo Z
(eds) E3S Web of Conferences. p 02004.
). Al-Jabbari et
al. washed PG with water and passed it through a 100 mm sieve, then
calcined it by hydrated lime at various temperatures, and reported this
as the lowest cost method of treatment. The modified PG was free of
pollutants, with both setting and strength properties improved (6464.
Al-Jabbari, S.; Faisal, F.; Ali, S.; Nasir, S. (1988) The physical
methods for purification of the phosphogypsum for using it as building
material. J. Build. Res. Sci. Res. Council Baghdad. 7, 49-69.
).
4. APPLICATION OF PHOSPHOGYPSUM IN CONSTRUCTION
⌅Chemical
tests have confirmed that PG is highly acidic and contains radionuclide
elements. However, the Atomic Energy Regulation Board of India in 2009
decreed in its directive (number 01/09) that the sale of PG for
construction purposes does not require its approval, provided the
activity concentration of 226Ra is less than 1.0 Bq/g (6565.
Guidelines for management and handling of phosphogypsum generated from
phosphoric acid plants (Draft copy) (2012) Central Pollution Control
Board New Delhi India. (2012).
). Campos et al.
examined the radon exhalation of PG-manufactured bricks and plates and
found it to be the same as ordinary construction materials, and
therefore suggested a safe practice without any prior handling (6666.
Campos, M.P.; Costa, L.J.P.; Nisti, M.B.; Mazzilli, B.P. (2017)
Phosphogypsum recycling in the building materials industry: assessment
of the radon exhalation rate. J. Environ. Radioact. 172, 232-236. https://doi.org/10.1016/j.jenvrad.2017.04.002.
).
4.1. For geotechnical purposes
⌅Due
to the lack of Si and Al content, the formation of aluminosilicate and/
or calcium silicate hydrate gel, which are prime factors for strength
and durability, is not possible, which is why PG cannot be used alone as
a binding or stabilising agent. In this section, the latent deviations
in terms of physicochemical and mechanical characteristics of soil will
be discussed when modified with PG together with other additives. James
and Pandian (2016) modified black cotton soil into an enduring
engineering soil with the help of PG and lime. The experimental results
showed that soil with lime (7%) and PG (2%) effectively reduced the
swelling‒shrinkage and plasticity behaviour, as shown in Figure 1a and 1b respectively (4444.
James, J.; Kasinatha Pandian, P. (2016) Plasticity, swell-shrink, and
microstructure of phosphogypsum admixed lime stabilized expansive soil. Adv. Civ. Eng. 2016, 9798456. https://doi.org/10.1155/2016/9798456.
).
Sivapullaiah and Jha (2014) predicted the reduction in the liquid limit
after the addition of lime to fly ash stabilised soil, which may be due
to the replacement of sodium ions with calcium ions, reduction in the
diffused double layer, and increase in the electrolyte concentration of
the pore fluid. The addition of PG, which can act as a source of calcium
ions, may have similar effects on the soil. The resulting elevated
unconfined compressive strength (UCS) value may be due to the
acceleration of the pozzolanic reaction (6767. Sivapullaiah, P.V.; Jha, A.K. (2014) Gypsum induced strength behaviour of fly ash-lime stabilized expansive soil. Geotech. Geol. Eng. 32 [5], 1261-1273. https://doi.org/10.1007/s10706-014-9799-7.
).
The same pozzolanic reaction was observed by Kumar and Dutta (2017) by
treating bentonite soil with 8% lime and 8% PG and 1% sisal fibres,
which raised the UCS by 631.46% as compared to raw bentonite soil at 28
days of curing.
)); b) Effect of PG on the plasticity of 7% lime-stabilised soil (reproduced from (4444. James, J.; Kasinatha Pandian, P. (2016) Plasticity, swell-shrink, and microstructure of phosphogypsum admixed lime stabilized expansive soil. Adv. Civ. Eng. 2016, 9798456. https://doi.org/10.1155/2016/9798456.
)).
The
formation of cementing gel and the adhesion of bentonite particles with
sisal fibres were affected if the quantity of stabilisers applied was
beyond the above-mentioned limit, and the development of lumps lessened
the UCS. The trend of the results was verified through the unconfined
undrained (UU) triaxial test, which found an identical trend of strength
variation. The excess sulphate in PG may be the reason for resistance
to the creation of pozzolanic compounds and the subsequent diminution of
cohesion. The SEM (EDAS) test revealed that PG content above 8% was
caused by a low Si/Al ratio, which resulted in strength reduction (6868.
Kumar, S.; Tilak, V.; Dutta, R.K. (2017) Engineering properties of
bentonite-lime-phosphogypsum composite reinforced with treated sisal
fibers. Period. Polytech-Civ. 61 [3], 554-563. https://doi.org/10.3311/PPci.8183.
).
Shilva et al. (2019) treated laterite soil with hemihydrate
phosphogypsum (PGH) and a small quantity of cement; furthermore, they
observed the durability and mechanical characteristics to emphasise the
suitability for asphalt pavement layers. They observed that although 7
days of immersion in water reduced the UCS value by 54% in a PG rich
sample, the same sample showed an increment in UCS by 603% after 12
wet‒dry cycles (6969.
Silva, M.V.; de Rezende, L.R.; Mascarenha, M.M.A.; de Oliveira, R.B.
(2019) Phosphogypsum, tropical soil and cement mixtures for asphalt
pavements under wet and dry environmental conditions. Resour. Conserv. Recycl. 144, 123-136. https://doi.org/10.1016/j.resconrec.2019.01.029.
).
Though Ho et al. (2017) concluded that the lower the water content, the
higher the strength obtained, they found that hydration, carbonation
and the late pozzolanic reaction which took place during the wet cycles
lead to a decrease in the water content and subsequently increase the
resilient modulus. However, the formation of ettringite due to the
presence of cement leads to the development of microcracks and pores,
which accelerates the uncontrolled leaching (7070.
Ho, L.S.; Nakarai, K.; Ogawa, Y.; Sasaki, T.; Morioka, M. (2017)
Strength development of cement-treated soils: Effects of water content,
carbonation, and pozzolanic reaction under drying curing condition. Constr. Build. Mater. 134, 703-712. https://doi.org/10.1016/j.conbuildmat.2016.12.065.
).
Babu et al. (2019) studied the effectiveness of PG and crumb waste
rubber (CRW) to stabilise BC soil for use as subgrade material. The
improvement of the compressive strength of the soil by using PG is shown
in Figure 2.
)).
It
was stated that the strength improvement occurred because of the
pozzolanic reaction, binder development and discrete reinforcing effect,
with an optimum quantity of 6% PG and 2% CRW (7171.
Babu, R.D.; Raviteja, K.V.N.S.; Varaprasad, L.N.V.N. (2019) Strength
characterization of expansive soil treated with phosphogypsum and crumb
waste rubber. In: Geo-Congress 2019. ASCE, Reston, VA, pp 315-324.
).
Based on the above conclusions and experimental results, research has
been carried out on using PG in civil engineering materials. Sihag
(2019) used PG to stabilise black cotton soil with the addition of lime
and FA and found it to be suitable for the non-bituminous layers of a
flexible pavement based on the geotechnical characteristics and
involvement of PG. The results showed that the soaked California Bearing
Ratio (CBR) value increased by 432.25% and the UCS value reached up to
5.1 MPa for the treated soil, whereas it was only 1.5 MPa for untreated
soil. The use of only 1% PG along with other agents increased the
strength characteristics and made it suitable for the purpose (7272.
Peaveen, S. (2019) A study on high expensive black cotton soil to find
out the properties with the help of mixing other soil stabilising
material. Int. J. Bus. Eng. Res. 1-11.
). Folek
et al. (2011) used stockpiled PG and FA with a binder for constructing a
parking lot and checked the serviceability after one and a half years,
confirming that both the geotechnical and physio-chemical parameters
were satisfactory, following laboratory testing at the time of
construction. They suggested that these composites can be used for
sub-base without a binder below the frost penetration zone for light
traffic (2626. Folek, S.; Walawska, B.; Wilczek, B.; Miśkiewicz, J. (2011). Use of phosphogypsum in road construction. Pol. J. Chem. Technol. 13 [2], 18-22.
).
An appreciable number of studies have been conducted using PG along
with other wastes or conventional materials for stabilising BC or weak
soils to make them suitable to apply in different geotechnical fields,
mainly sub-grade, sub-base and construction material (1212. Rashad, A.M. (2017) Phosphogypsum as a construction material. J. Clean. Prod. 166, 732-743. https://doi.org/10.1016/j.jclepro.2017.08.049.
‒1313.
Parreira, A.B.; Kobayashi, A.R.K.; Silvestre, O.B. (2003) Influence of
portland cement type on unconfined compressive strength and linear
expansion of cement-stabilized phosphogypsum. J. Environ. Eng. 129, 956-960. https://doi.org/10.1061/(ASCE)0733-9372(2003)129:10(956).
, 4242.
Amrani, M.; Taha, Y.; Kchikach, A.; Benzaazoua, M.; Hakkou, R. (2020)
Phosphogypsum recycling: New horizons for a more sustainable road
material application. J. Build. Eng. 30, 101267. https://doi.org/10.1016/j.jobe.2020.101267.
, 4343.
Farroukh, H.; Mnif, T.; Kamoun, F.; Kamoun, L.; Bennour, F. (2018)
Stabilization of clayey soils with Tunisian phosphogypsum: effect on
geotechnical properties. Arab. J. Geosci. 11 [23], 760. https://doi.org/10.1007/s12517-018-4116-z.
, 4545.
Mashifana, T.P.; Okonta, F.N.; Ntuli, F. (2018) Geotechnical properties
and microstructure of lime-fly ash-phosphogypsum-stabilized soil. Adv. Civ. Eng. 2018, 3640868. https://doi.org/10.1155/2018/3640868.
, 4646.
Xiao, W.; Yao, X.; Zhang, F. (2019) Recycling of oily sludge as a
roadbed material utilizing phosphogypsum-based cementitious materials. Adv. Civ. Eng. 2019, 6280715. https://doi.org/10.1155/2019/6280715.
, 6363
Mashifana, T. (2019) Evaluation of raw and chemically treated waste
phosphogypsum and its potential applications. In: Iticescu C, Guo Z
(eds) E3S Web of Conferences. p 02004.
, 73‒7973.
Mashifana, T.P.; Okonta, F. N.; Ntuli, F. (2019) Development of low
content phosphogypsum waste composites modified by lime-fly ash-basic
oxygen furnace slag. Rev. Rom. Mater. 49 [2], 294-302.
74. Maazoun, H.; Bouassida, M. (2019) Phosphogypsum management challenges in Tunisia. 88-104.
75.
Sudhakar, P.; Ramesh Babu, V.; Ramesh Babu, B. (2016) A study on
subgrade characteristics of black cotton soil treated with lime and
phosphogypsum. IRJET. 3, 12.
76. Divya Krishnan, K.; Deepika,
M.; Ravichandran, P.T.; Sudha, C.; Kottuppillil, A.K. (2016) Study on
behaviour of soil with phosphogypsum as stabiliser. Indian J. Sci. Technol. 9 [23], 1-5. https://doi.org/10.17485/ijst/2016/v9i23/95980.
77.
Kumar Dutta, R.; Khatri, V.N.; Panwar, V. (2017) Strength
characteristics of fly ash stabilized with lime and modified with
phosphogypsum. J. Build. Eng. 14, 32-40. https://doi.org/10.1016/j.jobe.2017.09.010.
78.
Farroukh, H.; Mnif, T.; Kamoun, F.; Kamoun, L.; Bennour, F. (2017)
Investigation of the strength development in tunisian
phosphogypsum-stabilized sensitive clayey soils: Assess of geotechnical
properties and environmental impact. ASRJETS. 29 [1], 153-166.
79. Devipriya, P.V.; Chandrakaran, S. (2017) Effect of phosphogypsum as a stabilizing agent for swelling clays. J. Recent Advanc. Geotech. Engineer.
). The compressive strength of soil with the addition of varying percentages of PG with different curing periods is shown in Figure 3.
)).
The test results of various studies are summarised in Tables 2 and 3 based on the mechanical characteristics. Different studies used different types of additives, which exhibited changes in the results. Therefore, it is easy to understand the effects of the additives by identifying the changes in the properties of soil with different modifiers along with PG.
Composition | Reference | Liquid limit | Plastic limit | Plasticity index |
---|---|---|---|---|
Black cotton soil (BC) | (7575.
Sudhakar, P.; Ramesh Babu, V.; Ramesh Babu, B. (2016) A study on
subgrade characteristics of black cotton soil treated with lime and
phosphogypsum. IRJET. 3, 12. ) |
54 | 19 | 35 |
BC + 4% lime + 8% PG | 35 | 25 | 10 | |
Clay and PG | (7979. Devipriya, P.V.; Chandrakaran, S. (2017) Effect of phosphogypsum as a stabilizing agent for swelling clays. J. Recent Advanc. Geotech. Engineer. ) |
49.4 | 22.9 | 26.5 |
41.3 | 20 | 21.3 | ||
Black cotton soil | (4545.
Mashifana, T.P.; Okonta, F.N.; Ntuli, F. (2018) Geotechnical properties
and microstructure of lime-fly ash-phosphogypsum-stabilized soil. Adv. Civ. Eng. 2018, 3640868. https://doi.org/10.1155/2018/3640868. ) |
94.9 | 74.5 | 20.4 |
BC + Treated PG | 65.26 | 50.05 | 15.21 | |
Expansive soil (ES) | (4444.
James, J.; Kasinatha Pandian, P. (2016) Plasticity, swell-shrink, and
microstructure of phosphogypsum admixed lime stabilized expansive soil. Adv. Civ. Eng. 2016, 9798456. https://doi.org/10.1155/2016/9798456. ) |
68 | 27 | 41 |
ES + 7% lime + 1% PG | 46.75 | 43.22 | 3.55 |
Composition (reference) | Test conducted | Results | |
---|---|---|---|
Untreated | Treated | ||
BC soil + lime 4% + PG 4% (7575.
Sudhakar, P.; Ramesh Babu, V.; Ramesh Babu, B. (2016) A study on
subgrade characteristics of black cotton soil treated with lime and
phosphogypsum. IRJET. 3, 12. ) |
Shear | 0.98 kg/cm2 | 0.164 kg/cm2 |
Soil + PG 6% (7676.
Divya Krishnan, K.; Deepika, M.; Ravichandran, P.T.; Sudha, C.;
Kottuppillil, A.K. (2016) Study on behaviour of soil with phosphogypsum
as stabiliser. Indian J. Sci. Technol. 9 [23], 1-5. https://doi.org/10.17485/ijst/2016/v9i23/95980. ) |
UCS (28 days curing) | 122 kPa | 336 kPa |
Soil + PG 6% + CRW 2.5% (7171.
Babu, R.D.; Raviteja, K.V.N.S.; Varaprasad, L.N.V.N. (2019) Strength
characterization of expansive soil treated with phosphogypsum and crumb
waste rubber. In: Geo-Congress 2019. ASCE, Reston, VA, pp 315-324. ) |
Soaked & unsoaked California Bearing Ratio | 1.7 & 3.3 | 8.5 & 10.3 |
UCS (28 days curing) | 80 kPa | 180 kPa | |
100% PG (1616.
Gaidajis, G.; Anagnostopoulos, A.; Garidi, A.; Mylona, E.; Zevgolis,
I.E. (2018) Laboratory evaluation of phosphogypsum for alternative uses. Environ. Geotech. 5 [6], 310-323. https://doi.org/10.1680/jenge.16.00040. ) |
TRIAXIAL - UU TEST saturated PG & partially saturated PG | - | 765 kPa 185 kPa & 42º |
CBR | - | 260 | |
UCS (0 days curing) | - | 4.97 MPa | |
PG: soil material (SM) = 40:60 (4242.
Amrani, M.; Taha, Y.; Kchikach, A.; Benzaazoua, M.; Hakkou, R. (2020)
Phosphogypsum recycling: New horizons for a more sustainable road
material application. J. Build. Eng. 30, 101267. https://doi.org/10.1016/j.jobe.2020.101267. ) |
Compression index | 0.25 | 0.158 |
Soaked CBR | 9 | 19 | |
Modified Proctor compaction γd & OMC | 14.8 kN/m3 & 17% respectively | 16.5 kN/m3 & 15% respectively | |
Shear parameters C and ϕ | 2 kPa and 35º respectively | 7 kPa 31º respectively | |
Mashfana (4545.
Mashifana, T.P.; Okonta, F.N.; Ntuli, F. (2018) Geotechnical properties
and microstructure of lime-fly ash-phosphogypsum-stabilized soil. Adv. Civ. Eng. 2018, 3640868. https://doi.org/10.1155/2018/3640868. ) soil with 30% raw PG stabiliser RPG (PG 50% FA 30% 20% lime) |
UCS (7 days curing) | 0.15 MPa | 0.82 MPa |
Mashfana (4545.
Mashifana, T.P.; Okonta, F.N.; Ntuli, F. (2018) Geotechnical properties
and microstructure of lime-fly ash-phosphogypsum-stabilized soil. Adv. Civ. Eng. 2018, 3640868. https://doi.org/10.1155/2018/3640868. ) Soil with 50% TPG (50% PG 10% FA 10% lime 30% BOF slag) |
1.65 MPa | ||
Bian et al. (8181.
Bian, X.; Zeng, L.; Ji, F.; Xie, M.; Hong, Z. (2022) Plasticity role in
strength behavior of cement-phosphogypsum stabilized soils. J. Rock Mech. Geotech. Eng. (in press) https://doi.org/10.1016/j.jrmge.2022.01.003. ) cement 100 kg/m3 PG 20 kg/m3 SOIL. |
UCS (28 days curing) | 65 kPa | 470 kPa |
Satyaveni et al. (8282.
Satyaveni, B.; Sridevi, K.; Sivanarayana, C.; Prasad, D.S. (2018) A
study on strength characteristics of baggasse ash and phospho gypsum
treated marine clay. Int. J. Civ. Eng. 5 [7], 11-16. ) Marine Soil: 20% baggage ash: 6% PG |
OMC & MDD | 29.5 & 1.36 g/cc respectively | 27.9 & 1.46 g/cc respectively |
UCS | 72 kPa | 119 kPa | |
Soaked CBR | 1.4 | 6.5 | |
Harrou et al. (8383.
Harrou, A.; Gharibi, E.; Nasri, H.; Fagel, N.; El Ouahabi, M. (2020)
Physico-mechanical properties of phosphogypsum and black steel slag as
aggregate for bentonite-lime based materials. Mater. Today Proc. 31, S51-S55. https://doi.org/10.1016/j.matpr.2020.05.819. ) bentonite clay: 8% lime: 8% PG: 8% steel slag |
UCS (28 days curing) | 0.23 MPa | 1.057 MPa |
Yu et al. (8484.
Yu, Z.H.; Gui, Y.; Zhang, Q.; Kong, X.Y. (2013) Experimental study on
the stabilization effects of dredged sludge by fly ash or phosphogypsum. Adv. Mater. Res. 689, 342-347. https://doi.org/10.4028/www.scientific.net/AMR.689.342. ) dredge sludge: 15% lime: 7.5% PG |
UCS (28 days curing) | - | 1966.10 kPa |
UCS (90 days curing) | - | 3028.5 kPa | |
Dhanasekar et al. (8585.
Dhanasekar, K.; Nagarajan, T.N.; Rajarajachozhan, R.; Sriaadith, V.;
Vignesh, S. (2021). Stabilization of black cotton soil using lime and
phosphogypsum. Int. J. Emerg. Trends Engineer. Res. 9 [4], 503-507. https://doi.org/10.30534/ijeter/2021/29942021. ) |
OMC & MDD respectively | 26 & 1.51 g/cc | 1.84 g/cc |
Unsoaked & soaked CBR | 5.89 & 4.1 respectively |
The
swelling of expansive soil is the foremost concern as it causes damage
to structures. The plasticity index is an indirect indicator of the
swelling potential of expansive soil (8080. Chen F.H. (1975) Foundations on Expansive Soils. Elsevier.
). The data tabulated in Table 2 reveals that PG can be used as a good modifier as it lessens the value
of the plasticity index which refers to medium-to-low swelling
potential.
It has been observed that the addition of PG flattened
the compaction curve, which implied low water sensitivity of the
composites, hence increasing the strength parameters. The strength
increment of treated soil was caused by the formation of calcium
silicate hydrate, calcium aluminate hydrate gel and ettringite when the
soil stabilised chemically in a high alkali environment (8686. Shen, W.; Zhou, M.; Zhao, Q. (2007) Study on lime-fly ash-phosphogypsum binder. Constr. Build. Mater. 21 [7], 1480-1485. https://doi.org/10.1016/j.conbuildmat.2006.07.010.
).
The pozzolanic and hydration reaction absorbed a large quantity of
water, so the moisture content of the soil decreased as a consequence,
solving the key problem of highly plastic clay or water-sensitive clay
when treated by cement/ lime, FA and PG, but the strength increased up
to a certain limit of additives, then decreased. This may be caused by
the unreacted lime, which acts as filler material and also increases the
pH value, subsequently reducing the shear strength (4545.
Mashifana, T.P.; Okonta, F.N.; Ntuli, F. (2018) Geotechnical properties
and microstructure of lime-fly ash-phosphogypsum-stabilized soil. Adv. Civ. Eng. 2018, 3640868. https://doi.org/10.1155/2018/3640868.
, 8787. Chew, S.H.; Kamruzzaman, A.H.M.; Lee, F.H. (2004) Physicochemical and engineering behavior of cement treated clays. J. Geotech. Geoenviron. Eng. 130 [7], 696-706. https://doi.org/10.1061/(ASCE)1090-0241(2004)130:7(696).
, 8888.
Du, Y-J.; Jiang, N-J.; Liu, S-Y.; Jin. F.; Singh, D.N.; Puppala, A.J.
(2014) Engineering properties and microstructural characteristics of
cement-stabilized zinc-contaminated kaolin. Can. Geotech. J. 51, 289-302. https://doi.org/10.1139/cgj-2013-0177.
).
The presence of gypsum in PG activates the pozzolanic reaction in the
presence of a hydraulic binder that contains high-level hydroxyl (OH-)
ions also released from lime or cement at the time of hydration at a
higher pH value. As this reaction is a slow process, a longer curing
period helps to generate more strength. The integrated particles are
formed due to sorption, cementation and cation exchange between the PG
and other additive materials (7171.
Babu, R.D.; Raviteja, K.V.N.S.; Varaprasad, L.N.V.N. (2019) Strength
characterization of expansive soil treated with phosphogypsum and crumb
waste rubber. In: Geo-Congress 2019. ASCE, Reston, VA, pp 315-324.
, 8989. Hunter, D. (1988) Lime-induced heave in sulfate-bearing slay soils. J. Geoteh. Eng. 114 [2], 150-167. https://doi.org/10.1061/(ASCE)0733-9410(1988)114:2(150).
, 9090. E.M. Gartner (2002) Hydration of Portland cement. In: Structure and performance of cements. CRC Press, 75-131.
). The consumption of hydroxyl (OH-)
ions produces ettringite, due to which the overall pH of the composite
decreased with the increase of PG content. But the lowest value of pH
ended at 10.9 after 28 days of curing, which is itself a good alkaline
environment for the future pozzolanic reaction (9191.
Zeng, L-L.; Bian, X.; Zhao, L.; Wng, Y.J.; Hong, J.S. (2021) Effect of
phosphogypsum on physiochemical and mechanical behaviour of cement
stabilized dredged soil from Fuzhou, China. Geomech. Energy Environ. 25, 100195. https://doi.org/10.1016/j.gete.2020.100195.
, 9292.
Chrysochoou, M.; Grubb, D.G.; Drengler, K.L.; Malasavage, N.E. (2010)
Stabilized dredged material. III: Mineralogical perspective. J. Geotech. Geoenviron. Eng. 136 [8], 1037-1050. https://doi.org/10.1061/(ASCE)GT.1943-5606.0000292.
).
High temperature during the curing period accelerates the early
hydration and pozzolanic reaction as well as the intensity of the
endotherms of ettringite, which helps to obtain a high strength value (2222. Mashifana, T.; Okonta, F.N.; Ntuli, F. (2018) Geotechnical properties and application of lime modified phosphogypsum waste. Mater. Sci. 24 [3], 312-318 https://doi.org/10.5755/j01.ms.24.3.18232.
).
The stabilisation and curing of PG transform it from an acidic to
alkaline composite because of the hydroxide component that decreased the
plasticity and increased the sustained pozzolanic reaction, which helps
to achieve long-term strength (9393. Little DN (1999) Evaluation of structural properties of lime stabilized soils and aggregates. National Lime Association.
).
With the increase in curing time, the PG content reduced the moisture
content because the reaction between PG and calcium aluminate hydrate
demanded a large amount of water (9494. Lorenzo, G.A.; Bergado, D.T. (2004) Fundamental parameters of cement-admixed clay-New approach. J. Geotech. Geoenviron. Eng. 130 [10], 1042-1050. https://doi.org/10.1061/(ASCE)1090-0241(2004)130:10(1042).
).
Xue et al. (2019) studied the ability of PG to reduce the alkalinity of
waste material like RM and to make it suitable for agricultural
purposes and other comprehensive use. They found that an optimum
quantity of 2% PG with a liquid/solid ratio of 2 mL/g at 30 °C for a
reaction time of 12 h reduced the pH of RM from 12 to 8.1 and
transformed the loose granular structure of RM into a large aggregate
structure (9595.
Xue, S.; Li, M.; Jiang, J.; Millar, G.J.; Li, C.; Kong, X. (2019)
Phosphogypsum stabilization of bauxite residue: Conversion of its
alkaline characteristics. J. Env. Sci. 77, 1-10. https://doi.org/10.1016/j.jes.2018.05.016.
).
The lower pH value restricted its use alone, although at the same time
this property makes it suitable for reducing the alkalinity of a
material to enable its use in essential purposes. Wang et al. (2019)
studied the effects of earthquake action based on liquefaction and
deformation affecting the groundwater on a PG tailings pond by using
FLAC3D. The study revealed that the tailings slipped along
the shear strain zone because liquefaction of saturated tailings during
dynamic loading led to overtopping failure (9696.
Wang, T.; He, Y.; Zhao, X.; Wang, S. (2019) Dynamic stability analysis
of the Laizigou phosphogypsum tailings pond. In: 53rd US Rock
Mechanics/Geomechanics Symposium, American Rock Mechanics Association.
).
Rong et al. (2020) used hemihydrate PG for mine filling because of its
cementitious properties, conducting laboratory tests verified by
industrial experiments on the goaf filling; it decreased the surface
subsidence and strengthened the stability of the surrounding rocks,
which may enable the extraction of more resources. They also observed
that the underground construction could proceed faster due to the rapid
consolidation rate (9797.
Rong, K.; Lan, W.; Li, H. (2020) Industrial experiment of goaf filling
using the filling materials based on hemihydrate phosphogypsum. Minerals. 10 [4], 324. https://doi.org/10.3390/min10040324.
).
Gaidajis et al. (2017) conducted laboratory experiments to find the
potential of PG in quarry and mine fillings. The test results showed
that PG can be compacted easily and exhibits the desired strength and
compressibility values. It was suggested that the leachability of heavy
metals was within permissible limits, thus making it suitable for the
above-mentioned purposes (1616.
Gaidajis, G.; Anagnostopoulos, A.; Garidi, A.; Mylona, E.; Zevgolis,
I.E. (2018) Laboratory evaluation of phosphogypsum for alternative uses. Environ. Geotech. 5 [6], 310-323. https://doi.org/10.1680/jenge.16.00040.
).
However, AFt (ettringite), while being one of the major sources of
strength, also has swelling potential; hence, it was suggested to apply a
moderate quantity of PG to control the swelling of stabilised soil (9898.
Pollard, S.J.T.; Montgomery, D.M.; Sollars, C.J.; Perry, R. (1991)
Organic compounds in the cement-based stabilisation/ solidification of
hazardous mixed wastes-Mechanistic and process considerations. J. Hazard. Mater. 28 [3], 313-327. https://doi.org/10.1016/0304-3894(91)87082-D.
, 9999. Puppala, A.J.; Intharasombat, N.; Vempati, R.K. (2005) Experimental studies on ettringite-induced heaving in soils. J. Geotech. Geoenviron. Eng. 131 [3], 325-337. https://doi.org/10.1061/(ASCE)1090-0241(2005)131:3(325).
).
The subsequent reactions between the PG and the hydrated products of
stabilised soil for the formation of ettringite are shown in Equation [2] and Equation [3] (8989. Hunter, D. (1988) Lime-induced heave in sulfate-bearing slay soils. J. Geoteh. Eng. 114 [2], 150-167. https://doi.org/10.1061/(ASCE)0733-9410(1988)114:2(150).
, 9090. E.M. Gartner (2002) Hydration of Portland cement. In: Structure and performance of cements. CRC Press, 75-131.
):
4.2. Binder
⌅Phosphorus
pentoxide, fluoride, radionuclides and other organic substances in PG
have restricted its application as a retarder in concrete technology (7272.
Peaveen, S. (2019) A study on high expensive black cotton soil to find
out the properties with the help of mixing other soil stabilising
material. Int. J. Bus. Eng. Res. 1-11.
).
Bumanis et al. (2018) converted the dihydrate PG to hemihydrate PG (PGH)
at elevated temperatures (100‒80 ºC) and observed the binding features
as an alternative to gypsum. The binder composite made from PG with
slacked lime and plasticisers had a long initial setting time, reduced
the water‒PG ratio from 0.8 to 0.43 and had a high compressive strength
of 29 MPa for a 14 days hardened sample (4747.
Bumanis, G.; Zorica, J.; Bajare, D.; Korjakins, A. (2018) Technological
properties of phosphogypsum binder obtained from fertilizer production
waste. Energy Proc. 147, 301-308. https://doi.org/10.1016/j.egypro.2018.07.096.
).
Because of the lower AFt content formation compared to lime+gypsum
by-product, Huo et al. (2021) advised using slag‒cement with gypsum
by-product to resist expansion (100100.
Pu, S.; Zhu, Z.; Huo, W. (2021) Evaluation of engineering properties
and environmental effect of recycled gypsum stabilized soil in
geotechnical engineering: A comprehensive review. Resour. Conserv. Recycl. 174, 105780. https://doi.org/10.1016/j.resconrec.2021.105780.
).
Xiao et al. (2019) solidified oily sludge by treating ordinary Portland
cement (OPC), FA, and silica fume (SF) as binders with PG as a
stabiliser. An optimum combination of binders (OPC: FA: SF = 1: 0.7:
0.8) with PG produced AFt which improved the compressive strength, water
stability performance, freeze‒thaw resistance and volumetric stability (4646.
Xiao, W.; Yao, X.; Zhang, F. (2019) Recycling of oily sludge as a
roadbed material utilizing phosphogypsum-based cementitious materials. Adv. Civ. Eng. 2019, 6280715. https://doi.org/10.1155/2019/6280715.
, 101101.
Aboutabikh, M.; Soliman, A.M.; El Naggar, M.H. (2016) Properties of
cementitious material incorporating treated oil sands drill cuttings
waste. Constr. Build. Mater. 111, 751-757. https://doi.org/10.1016/j.conbuildmat.2016.02.163.
, 102102.
Jianli, M.; Youcai, Z.; Jinmei, W.; Li, W. (2010). Effect of magnesium
oxychloride cement on stabilization/solidification of sewage sludge. Constr. Build. Mater. 24 [1], 79-83. https://doi.org/10.1016/j.conbuildmat.2009.08.011.
).
The fusions reduce the leachate of heavy metals by refining pores with
compact microstructure. The test results confirmed that the final
composite can be used for Grade II Highway Sub-base according to the
Specification for Construction Technology of Highway Pavement Base. When
PG was partially replaced with cement as binding material, the early
strength increased. The desired early strength not only reduced the cost
of stocking but also enabled its use in the field of application.
Fractional replacement of cement also reduced the cost (9090. E.M. Gartner (2002) Hydration of Portland cement. In: Structure and performance of cements. CRC Press, 75-131.
).
5. XRD ANALYSIS
⌅Mineralogical
changes of raw materials after treatment help to understand the
structure and strength of the new composite. These changes depend
decisively upon the raw materials, their proportions, curing period and
their ambience. The mineralogy of PG is crystalline in form and hence
has strength potentiality. When PG is mixed with cementitious materials,
the formation of portlandite and ettringite indicates good strength (7878.
Farroukh, H.; Mnif, T.; Kamoun, F.; Kamoun, L.; Bennour, F. (2017)
Investigation of the strength development in tunisian
phosphogypsum-stabilized sensitive clayey soils: Assess of geotechnical
properties and environmental impact. ASRJETS. 29 [1], 153-166.
).
When clay-rich soil is modified with either treated or raw PG together
with other additives, the new form of minerals is different in both
cases. Among the three strength compounds of C-S-H, C-A-H and
ettringite, the formation intensity of ettringite was greater, which
contributed to the early strength development with the addition of PG.
Meanwhile, the C-A-H compound was reduced, whereas the C-S-H gel
remained unchanged. The ettringite formed bridged the solid particles
due to its needle-like structure, and hence improved the strength as
well as the density by compressing the pore space of the soil with high
water content (8686. Shen, W.; Zhou, M.; Zhao, Q. (2007) Study on lime-fly ash-phosphogypsum binder. Constr. Build. Mater. 21 [7], 1480-1485. https://doi.org/10.1016/j.conbuildmat.2006.07.010.
, 9191.
Zeng, L-L.; Bian, X.; Zhao, L.; Wng, Y.J.; Hong, J.S. (2021) Effect of
phosphogypsum on physiochemical and mechanical behaviour of cement
stabilized dredged soil from Fuzhou, China. Geomech. Energy Environ. 25, 100195. https://doi.org/10.1016/j.gete.2020.100195.
, 103103.
Tremblay, H.; Duchesne, J.; Locat, J.; Leroueil, S. (2002) Influence of
the nature of organic compounds on fine soil stabilization with cement. Can. Geotech. J. 39 [3], 535-546. https://doi.org/10.1139/t02-002.
).
Mashifana et al. (2019) reported the XRD analysis of raw PG, RPG20
(lime, FA, 10% BOF and 20% raw PG), treated PG and TPG20 (lime, FA, 10%
BOF and 20% treated PG), as shown in Figure 4 to Figure 6 respectively. In both of these composites, kieserite is the common
predominant mineral that has a significant role in high strength (6363
Mashifana, T. (2019) Evaluation of raw and chemically treated waste
phosphogypsum and its potential applications. In: Iticescu C, Guo Z
(eds) E3S Web of Conferences. p 02004.
). Mashifana et al. (2018) tested expansive soil, rich in montmorillonite 8(KAl4 (SiAl)O10 (OH)4), bentonite (Ca0.06 Na0.21 K0.27) (Al11.64), kaolinite (Al2 (Si2 O5) (OD)4), and quartz (SiO2).
When this soil was modified with PG, new hydration products formed;
namely calcium magnesium silicide (CaMgSi), sillimanite (Al2 (SiO4)O), kaolinite (Al2 (Si2O5) (OD)4), feldspar (Al2 Si2O8), and trikalsilite ((KNa)AlSiO4).
Treated PG helped to dissolve siliceous and aluminous compounds from
the soil lattice. These ions reacted with the calcium ions in the pore
water to form calcium silicate hydrate and calcium aluminate hydrate,
which coated the soil particles. Subsequently, crystallisation bonded
them, hence the strength was significantly improved (4545.
Mashifana, T.P.; Okonta, F.N.; Ntuli, F. (2018) Geotechnical properties
and microstructure of lime-fly ash-phosphogypsum-stabilized soil. Adv. Civ. Eng. 2018, 3640868. https://doi.org/10.1155/2018/3640868.
, 104104. Sudhakar, M.R.; Shivananda, P. (2005) Role of curing temperature in progress of lime-soil reactions. Geotech. Geol. Eng. 23, 79. https://doi.org/10.1007/s10706-003-3157-5.
).
).
).
).
6. CONCLUSIONS.
⌅The reuse of locally available waste materials on a large scale in various practical fields is a sign of progress towards achieving sustainable development. The fertiliser industry by-product waste phosphogypsum is acidic and contains trace materials and radioactive nuclides like 226Ra. Therefore, it needs to be either purified or used in different engineering fields with proper guidelines to avoid effects on human health and the environment. Many research studies have been conducted on the use of PG in different fields of civil engineering, like construction material, road base material, and binder and soil stabilisation. All these studies showed that the success of the application of PG largely depends upon the grain sizes, relative consistency, compressibility, and the chemical and mineralogical composition of the material to be treated. The leachate problem and radioactivity problems can be solved to a reasonable extent by treating them with a mild acid. But it can also be concluded that it cannot be used alone due to its acidic behaviour, so it needs to be stabilised with other materials like FA, GGBS, rubber tyre and lime, cement etc. There is another by-product waste, RM obtained from the aluminium industry as an alkaline bauxite residue, and these can neutralise each other because of their opposite characteristics. Future investigations could usefully be attempted by researchers to stabilise the PG with RM and make the mixture suitable for different geotechnical purposes like backfilling of mechanically stabilised earth (MSE) walls, paver blocks, MSE walls, clay liners etc. However, the leaching property of the combined material should still be tested before using it as a construction material due to continuing environmental concerns.
AUTHOR CONTRIBUTIONS:
⌅Conceptualization: G. Debabrata. Data curation: B. Anamika. Formal analysis: B. Anamika. Investigation: B. Anamika. Methodology: B. Anamika. Supervision: G. Debabrata. Writing, original draft: B. Anamika. Writing, review & editing: G. Debabrata.