1. INTRODUCTION
⌅Supplementary
Cementitious Materials (SCM) when included in the cementitious matrix,
affects many properties positively either due to the physical effect
(very fine particles of SCM) or physicochemical effect (pozzolanic
reaction of SCM) which leads to enhancement of cement matrix (11. Kalla, P.; Rana, A.; Chad, Y.B.; Misra, A.; Csetenyi, L. (2015) Durability studies on concrete containing wollastonite. J. Clean. Prod. 87, 726-734. https://doi.org/10.1016/j.jclepro.2014.10.038.
).
SCM improves both the strength and durability properties of
cementitious composites. SCM are cost-effective and sustainable. It has
been observed that 15-20% substitution of cement can greatly reduce CO2 emissions (22. Yang, K.H.; Jung, Y.B.; Cho, M.S.; Tae, S.H. (2015) Effect of supplementary cementitious materials on reduction of CO2 emissions from concrete. J. Clean. Prod. 103, 774-783. https://doi.org/10.1016/j.jclepro.2014.03.018.
).
Many mineral admixtures such as Fly ash, Ground granulated blast
furnace slag, silica fume, metakaolin, wollastonite and more are being
currently used as partial or total replacements for cement in building
materials.
Wollastonite (β-CaSiO3) is white coloured and has an acicular structure, and fibrous in nature and pozzolanic (3-63.
Kalla, P.; Misra, A.; Gupta, R.C.; Csetenyi, L.; Gahlot, V.; Arora, A.
(2013) Mechanical and durability studies on concrete containing
wollastonite-fly ash combination. Constr. Build. Mater. 40, 1142-1150. https://doi.org/10.1016/j.conbuildmat.2012.09.102.
4.
Nair, N.A.; Sairam, V. (2021) Research initiatives on the influence of
wollastonite in cement-based construction material- A review. J. Clean. Prod. 283, 124665. https://doi.org/10.1016/j.jclepro.2020.124665.
5.
Ransinchung, G.D.; Kumar, B. (2010) Investigations on pastes and
mortars of ordinary portland cement admixed with wollastonite and
microsilica. J. Mater. Civ. Eng. 22, 305-313. https://doi.org/10.1061/(ASCE)MT.1943-5533.0000019.
6. Soliman, A.M.; Nehdi, M.L. (2012) Effect of natural wollastonite microfibers on early-age behavior of UHPC. J. Mater. Civ. Eng. 24, 816-824. https://doi.org/10.1061/(ASCE)MT.1943-5533.0000473.
). The main advantages of using colloidal n-SiO2 are high volume to surface area (77. Abhilash, P.P.; Nayak, D.K.; Sangoju, B.; Kumar, R.; Kumar, V. (2021) Effect of nano-silica in concrete; a review. Constr. Build. Mater. 278, 122347. https://doi.org/10.1016/j.conbuildmat.2021.122347.
, 88. Sobolev, K.; Gutiérrez, M.F. (2005) How nanotechnology can change the concrete world. Am. Ceram. Soc. Bull. 84, 14-18. https://doi.org/10.1002/9780470588260.ch16.
) and no harm to humans. The powdered form of n-SiO2 gives better results than the colloidal form but is very harmful to human health (99.
Niu, Y.M.; Zhu, X.L.; Chang, B.; Tong, Z.H.; Cao, W.; Qiao, P.H.;
Zhang, Lin-Yuan; Zhao, J.; Song, Y.G. (2016) Nanosilica and
Polyacrylate/Nanosilica: A Comparative Study of Acute Toxicity. BioMed Res. Int. 2016, 1-7. https://doi.org/10.1155/2016/9353275.
). The colloidal n-SiO2 also has excellent dispersion properties and can be distributed evenly throughout the mix if applied correctly. The n-SiO2 is an exceptional replacement for cement, which can significantly
enhance concrete’s mechanical and durability properties. However, n-SiO2 can only replace cement at significantly less replacement levels, i.e.,
up to 5% depending on particle size and surface area of n-SiO2 particles (1010. Jo, B.W.; Kim, C.H.; Lim, J.H. (2007) Investigations on the development of powder concrete with nano-SiO2 particles. KSCE J. Civ. Eng. 11, 37-42. https://doi.org/10.1007/bf02823370.
, 1111. Sharma, S.K. (2019) Properties of SCC containing pozzolans, Wollastonite micro fiber, and recycled aggregates. Heliyon 5, 1-12. https://doi.org/10.1016/j.heliyon.2019.e02081.
). Therefore, for higher replacement of cement, wollastonite (β-CaSiO3) was included, to observe their interactions at constant replacement of CaSiO3 (15%) and different replacement of n-SiO2 (1.5%-6%). Using n-SiO2 also decreases the impact of concrete on ecology by ten times by increasing the structure’s life to 500 years (1212. Peris Mora, E. (2007) Life cycle, sustainability and the transcendent quality of building materials. Build. Environ. 42 [3], 1329-1334. https://doi.org/10.1016/j.buildenv.2005.11.004.
).
The global warming potential of CaSiO3 replaced cement block has shown a tremendous amount of reduction in CO2 sequestration than ordinary cement block (1313.
Huang, H.; Guo, R.; Wang, T.; Hu, X.; Garcia, S.; Fang, M.; Luo, Z.;
Maroto-Valer, M.M. (2019) Carbonation curing for wollastonite-Portland
cementitious materials: CO2 sequestration potential and feasibility assessment. J. Clean. Prod. 211, 830-841. https://doi.org/10.1016/j.jclepro.2018.11.215.
). CaSiO3 improved flexural strength, ductility, and flexural toughness at certain replacement levels (14-1614.
Low, N.M.P.; Beaudoin, J.J. (1993) The effect of wollastonite
micro-fibre aspect ratio on reinforcement of Portland cement-based
binders. Cem. Concr. Res. 23 [6], 1467-1479. https://doi.org/10.1016/0008-8846(93)90083-L.
15.
Low, N.M.P.; Beaudoin, J.J. (1994) Mechanical properties and
microstructure of high alumina cement-based binders reinforced with
natural wollastonite micro-fibres. Cem. Concr. Res. 24 [4], 650-660. https://doi.org/10.1016/0008-8846(94)90189-9.
16.
Low, N.M.P.; Beaudoin, J.J. (1994) The flexural toughness and ductility
of portland cement-based binders reinforced with wollastonite
micro-fibres. Cem. Concr. Res. 24 [2], 250-258. https://doi.org/10.1016/0008-8846(94)90050-7.
). CaSiO3 and silica fume combinations have demonstrated promising results on the
mechanical properties of partially replaced cement paste and mortar (55.
Ransinchung, G.D.; Kumar, B. (2010) Investigations on pastes and
mortars of ordinary portland cement admixed with wollastonite and
microsilica. J. Mater. Civ. Eng. 22, 305-313. https://doi.org/10.1061/(ASCE)MT.1943-5533.0000019.
). It improves early age micro-level cracking in ultra-high performance concrete (UHPC) (66. Soliman, A.M.; Nehdi, M.L. (2012) Effect of natural wollastonite microfibers on early-age behavior of UHPC. J. Mater. Civ. Eng. 24, 816-824. https://doi.org/10.1061/(ASCE)MT.1943-5533.0000473.
). CaSiO3 and fly ash concrete properties were studied and showed improved
mechanical strength and durability at different curing ages and w/b
ratios (33.
Kalla, P.; Misra, A.; Gupta, R.C.; Csetenyi, L.; Gahlot, V.; Arora, A.
(2013) Mechanical and durability studies on concrete containing
wollastonite-fly ash combination. Constr. Build. Mater. 40, 1142-1150. https://doi.org/10.1016/j.conbuildmat.2012.09.102.
). Colloidal n-SiO2 improves the mechanical strength of concrete by 15-20% (1717.
Sobolev, K.; Flores, I.; Hermosillo, R.; Torres-Martínez, L.M. (2008)
Nanomaterials and nanotechnology for high-performance cement composites. Am. Concr. Institute, ACI Spec. Publ. SP-254, 91-118. https://doi.org/10.14359/20213.
). Researchers have found that the n-SiO2 reduced the dormant phase of hydration period, salt ion permeation, and setting time of the concrete. n-SiO2 also improved the mechanical and durability properties of cements
blended with slag, bottom ash, fly ash, ceramic waste powder, and so on (1818.
Heidari, A.; Tavakoli, D. (2013) A study of the mechanical properties
of ground ceramic powder concrete incorporating nano-SiO2 particles. Constr. Build. Mater. 38, 255-264. https://doi.org/10.1016/j.conbuildmat.2012.07.110.
, 1919.
Aggarwal, Y.; Siddique, R. (2014) Microstructure and properties of
concrete using bottom ash and waste foundry sand as partial replacement
of fine aggregates. Constr. Build. Mater. 54, 210-223. https://doi.org/10.1016/j.conbuildmat.2013.12.051.
). The reasons for improved performance after addition of n-SiO2 were accelerated hydration, higher production of CSH gel, and filling of voids (20-2220. Ji, T. (2005) Preliminary study on the water permeability and microstructure of concrete incorporating nano-SiO2Cem. Concr. Res. 35 [10], 1943-1947. https://doi.org/10.1016/j.cemconres.2005.07.004.
21. Said, A.M.; Zeidan, M.S.; Bassuoni, M.T.; Tian, Y. (2012) Properties of concrete incorporating nano-silica. Constr. Build. Mater. 36, 838-844. https://doi.org/10.1016/j.conbuildmat.2012.06.044.
22.
Naji Givi, A.; Abdul Rashid, S.; Aziz, F.N.A.; Salleh, M.A.M. (2010)
Experimental investigation of the size effects of SiO2 nano-particles on
the mechanical properties of binary blended concrete. Compos. Part B: Eng. 41 [8], 673-677. https://doi.org/10.1016/j.compositesb.2010.08.003.
).
This research assesses the potential of ternary blend of cement with CaSiO3 and colloidal n-SiO2 as a better replacement for ordinary portland cement. The primary purpose of this project was to replace cement at higher amount about 15-20%, with the help of CaSiO3 and n-SiO2 and evaluate its mechanical and durability properties at different curing ages and w/b ratios. The other purpose was to develop a regression model for mechanical properties to give statistical significance to the results and predictions. The microstructural characterization were carried out to support mechanisms claimed in results and discussions.
2. MATERIALS AND EXPERIMENTS
⌅2.1. Raw materials
⌅One of the material with Class C pozzolan compositions (2323. ASTM C618-19 (2019) Standard specification for coal fly ash and raw or calcined natural pozzolan for use in concrete. Annu. B. ASTM Stand. 2019, 1-4. https://doi.org/10.1520/C0618-19.
) is wollastonite (55.
Ransinchung, G.D.; Kumar, B. (2010) Investigations on pastes and
mortars of ordinary portland cement admixed with wollastonite and
microsilica. J. Mater. Civ. Eng. 22, 305-313. https://doi.org/10.1061/(ASCE)MT.1943-5533.0000019.
). Colloidal n-SiO2 was also added for enhancing the properties of cement matrix. β-CaSiO3 used here has a CaO content of 46.8%, SiO2 45.8%, and Fe2O3 content of 4.61%, with no traces of SO3, which confers with the class C pozzolana (55.
Ransinchung, G.D.; Kumar, B. (2010) Investigations on pastes and
mortars of ordinary portland cement admixed with wollastonite and
microsilica. J. Mater. Civ. Eng. 22, 305-313. https://doi.org/10.1061/(ASCE)MT.1943-5533.0000019.
). Colloidal n-SiO2 is 99.2% nano-scale SiO2.
A total of 5 mixes were selected apart from the control mix. The mix
design was carried out by the packing density method. The experiments
were conducted on fresh and hardened paste mixes. The marsh cone test
and mini-slump cone test determined the PCE (Polycarboxyl ether)-based
superplasticizer dosage. The superplasticizer was obtained from Fosroc
India Pvt Ltd. Cement was 53 grade by IS 12269 (2424. IS 12269 (2013) Ordinary portland cement - 53 grade specification, Indian Stand. 2013, 1-14.
). Superplasticizers were added with respect to total weight of binder materials. CaSiO3 was procured from Wolkem India Pvt Ltd. and Nanosilica from Nouryon India Pvt Ltd. β-CaSiO3 is a triclinic acicular crystalline structure. It has a specific
gravity of 2.9 and bulk density of 1.5 g/ml. The hardness in Moh’s scale
is 4.5. Melting point of β-CaSifO3 is 1540°C, and co-efficient of expansion is 6.5 X 10-6. Aspect ratios of the β-CaSiO3 microfibres has not been defined in this paper, yet with help of FESEM micrographs few dimensions have been found (Figure 9g).
The mix design of various mixes by weight is given in Table 1a, and oxides present in the raw materials are given in Table 1b. From the literature review, we concluded that the CaSiO3 as a partial replacement to portland cement could be replaced at 15% with significant results. Also, the n-SiO2 replaced up to 5% of OPC and showed excellent mechanical and durability properties.
Mix Code | Cement | β-CaSiO3 | n-SiO2 | Superplasticizer | Water | |
---|---|---|---|---|---|---|
W0 | 0.25 | 100% (220.25 g) | 0% (0 g) | 0% (0 g) | 0.375% (0.8259 g) | 55.06 g |
0.4 | 100% (174.25 g) | 0% (0 g) | 0% (0 g) | 0.11% (0.1916 g) | 69.7 g | |
0.55 | 100% (144.13 g) | 0% (0 g) | 0% (0 g) | 0% (0 g) | 72.27 g | |
W15 | 0.25 | 85% (186 g) | 15% (29.15 g) | 0% (0 g) | 0.41% (0.8968 g) | 54.68 g |
0.4 | 85% (147.38 g) | 15% (25.94 g) | 0% (0 g) | 0.125% (0.2166 g) | 69.33 g | |
0.55 | 85% (122 g) | 15% (21.47 g) | 0% (0 g) | 0% (0 g) | 78.91 g | |
NS1.5 | 0.25 | 83.5% (179.63 g) | 15% (32.27 g) | 1.5% (3.23 g) | 0.43% (0.925 g) | 53.78 g |
0.4 | 83.5% (142.75 g) | 15% (25.64 g) | 1.5% (2.56 g) | 0.14% (0.2393 g) | 68.39 g | |
0.55 | 83.5% (118.5 g) | 15% (21.29 g) | 1.5% (2.13 g) | 0% (0 g) | 78.09 g | |
NS3 | 0.25 | 82% (173.38 g) | 15% (31.72 g) | 3% (6.34 g) | 0.5% (1.057 g) | 52.86 g |
0.4 | 82% (138.38 g) | 15% (25.31 g) | 3% (5.06 g) | 0.14% (0.2362 g) | 67.5 g | |
0.55 | 82 % (115 g) | 15% (21.04 g) | 3% (4.21 g) | 0% (0 g) | 77.14 g | |
NS4.5 | 0.25 | 80.5% (167.5 g) | 15% (31.21 g) | 4.5% (9.36 g) | 0.5% (1.04 g) | 52.02 g |
0.4 | 80.5% (134 g) | 15% (24.97 g) | 4.5% (7.49 g) | 0.16% (0.2663 g) | 66.58 g | |
0.55 | 80.5% (111.75 g) | 15% (20.82 g) | 4.5% (6.25 g) | 0% (0 g) | 76.35 g | |
NS6 | 0.25 | 79% (161.75 g) | 15% (30.71 g) | 6% (12.28 g) | 0.52% (1.064 g) | 51.18 g |
0.4 | 79% (129.88 g) | 15% (24.66 g) | 6% (9.86 g) | 0.2% (0.3288 g) | 65.76 g | |
0.55 | 79% (108.5 g) | 15% (20.6 g) | 6% (8.24 g) | 0% (0 g) | 75.53 g |
Materials | SiO2 | Al2O3 | Fe2O3 | CaO | SO3 | Na2O | MnO | MgO | TiO2 | K2O | P2O5 | LOI |
---|---|---|---|---|---|---|---|---|---|---|---|---|
Cement | 19.6 | 4.93 | 4.61 | 65.6 | 2.56 | 0.24 | 806 ppm | 0.93 | 0.42 | 0.48 | 0.30 | 2.96 |
β-CaSiO3 | 45.8 | 1.21 | 4.61 | 46.8 | 3.11 | 617 ppm | 0.41 | 0.48 | 827 ppm | 0.11 | 998 ppm | 1.9 |
n-SiO2 | 99.2 | 0 | 0 | 0 | 0 | 0.2 | 0 | 0 | 0 | 0 | 0 | - |
CaSiO3 and cement were premixed by hand until a uniform colour was obtained.
The samples are machine mixed with the help of a machine mixer. The
mixing was done by ASTM C305 (2525. ASTM C305 (2014) Standard practice for mechanical mixing of hydraulic cement pastes and mortars of plastic consistency. Annu. B. ASTM Stand. 2014, 1-3.
). For mixes with colloidal n-SiO2, the mixing time at high speed has been increased by 5 mins for proper dispersion of nanoparticles in the paste mix (2626.
Bolhassani, M.; Samani, M. (2015) Effect of type, size, and dosage of
nanosilica and microsilica on properties of cement paste and mortar. ACI Mater J. 112, 259-266. https://doi.org/10.14359/51686995.
).
2.2. Experiment regime
⌅2.2.1. Mechanical properties
⌅Fresh properties: Mini slump cone test and marsh cone test has been conducted to determine the compatibility and effectiveness of superplasticizer in paste mixes. Mini slump cone test consists of a slump cone of dimension 19 mm top diameter and 38.1 mm bottom diameter with height of 57.2 mm. Plexi glass sheet was used for unhindered flow of paste mixes after lifting the mini cone. The paste mix of 200 ml is mixed and poured into the mini cone sitting over a plexi glass sheet. The mini cone is lifted and the paste mix is allowed to spread over the plexi glass. The diameter of the spread is measured at 4 different places. The Marsh cone test was conducted in accordance with ASTM D6910. The paste’s fluidity is inversely proportional to flow time of marsh cone. The marsh cone flow time is selected by plotting a log time vs superplasticizer dosage. A saturation point is reached in this graph when any increase in superplasticizer dosage does not significantly effect the fluidity of the paste mix (i.e. superplasticizer has no plasticizing effect). This saturation point is considered as the marsh cone flow time.
Compressive
strength: Uniaxial compressive strength testing was carried out on 50
mm cube specimens. High-Performance paste cubes were cured and tested
for ages 3, 7, 28, and 90 days. The cubes are exposed to the environment
during the first 24 h after casting. Specimens after demoulding are kept
in water curing for a designated number of days. The compressive
testing machine (CTM) was set at a 0.6 kN/s loading rate (2727. IS 516- Part 11 (2020) Hardened concrete - methods of test. Indian Stand. 2020, 1-8.
).
Specimens were weighed and tested immediately after removing from the
water, and also the three specimens were tested per curing day per mix.
Water binder (w/b) ratios were 0.25, 0.40, and 0.55. The cement was
replaced by CaSiO3 at 15% for all mixes and n-SiO2 at 1.5%, 3%, 4.5%, and 6% levels. Section 4.1 analyses the experimental results obtained for compression test.
Flexural strength: Three-point loading test was conducted on flexural beam specimens (40mm x 40mm x 160mm) at the curing ages of 28 days and 90 days. The test was conducted by ASTM C78. Three specimens were tested per mix. Section 4.2 analyses the experimental results obtained for flexural strength test.
Dynamic Modulus of Elasticity (DYE): Two specimens for each mix were tested for the Ultra-sonic pulse velocity test. The specimen density was found prior, and then the transmission time, pulse velocity, and DYE were found with the help of the Pundit instrument. 2 transducers with 54 kHz frequency and diameter of about 30 mm was used on flexure specimens of size 40mm x 40mm x 160mm. Direct measurement was made for the specimen, and the specimen and probes were greased before measurement. The DYE test was conducted after 28 days and 90 days of curing. Section 4.3 analyses the experimental results obtained from UPV test.
2.2.2. Durability properties
⌅Water
absorption: This test was conducted as per ASTM C642. Two specimens were
tested for each mix. The test was carried out after 7 days, 28 days,
and 90 days of curing. The capillary forces exerted by continuous pore
structure cause fluids (liquid and gaseous) to be sucked into the body
of material; this phenomenon is called water absorption (2828. Hall, C. (1989) Water sorptivity of mortars and concretes: a review. Mag. Concr. Res. 41 [147], 51-61. https://doi.org/10.1680/macr.1989.41.147.51.
).
The ingress of harmful environmental and chemical agents can be
analyzed by measuring the water absorption rate. The water absorption
test gives a volume of permeable pores, and this porosity should not be
mistaken as actual porosity.
Sorptivity: Sorptivity test was conducted as per ASTM C1585 (2929. ASTM C1585 (2013) Standard test method for measurement of rate of absorption of water by hydraulic cement concretes. Annu. B. ASTM Stand. 41, 1-6.
). The specimens were cast, and after curing, the specimens were heated at 105oC
for 24 h. The test was carried out for eight days. Water transport in
concrete primarily happens in the pore system of hardened cement paste (3030. Larbi, J.A. (1993) Microstructure of the interracial zone around aggregate particles in concrete. Heron 38, 1-69. Retrieved from https://heronjournal.nl/38-1/1.pdf.
).
Sorptivity consists of 2 stages: rapid primary absorption and slow
secondary absorption. The graph of absorption rate vs. square root of
time gives the coefficient of primary and secondary absorption.
Sorptivity is also temperature dependent, especially primary absorption;
therefore, care should be taken to keep the temperature constant, at
least on day 1.
Sulphate treatment test: The sulphate treatment
test was conducted on a 50 mm cube specimen after 28 days of water
curing, for 28 days and for 90 days of sulphate solution immersion. The
sodium sulphate solution prepared was a saturated solution. The
saturated solution was changed every two weeks to maintain the fully
saturated condition. Here, sulphate treatment’s physical and chemical
aspects will be studied. The term sulphate attack was not used here as
there was no significant damage found in the paste mixes, as suggested
by A. Neville (3131. Neville, A. (2004) The confused world of sulfate attack on concrete. Cem. Concr. Res. 34 [8], 1275-1296. https://doi.org/10.1016/j.cemconres.2004.04.004.
).
The reaction of environmental sulphates with hydrated phases of cement
paste forms ettringite, gypsum, or both at any temperature (3131. Neville, A. (2004) The confused world of sulfate attack on concrete. Cem. Concr. Res. 34 [8], 1275-1296. https://doi.org/10.1016/j.cemconres.2004.04.004.
, 3232.
Clifton, J.R.; Frohnsdorff, G.; Ferraris, C. (1998) Standards for
evaluating susceptibility of cement based materials to External Sulphate
Attack. Am. Ceram. Soc. Special Volume, 337-355. Retrieved from https://tsapps.nist.gov/publication/get_pdf.cfm?pub_id=860169
). A sulphate attack can be broadly classified as a
physical sulphate attack, and a chemical sulphate attack wherein the
sodium sulphate salt crystallization happens during a physical sulphate
attack (3333. Thaulow, N.; Sahu, S. (2004) Mechanism of concrete deterioration due to salt crystallization. Mat. Charact. 53, 123-127. https://doi.org/10.1016/j.matchar.2004.08.013.
).
The most plausible mechanism of sulphate attack expansion was
crystallization and swelling pressure created by the ettringite crystals
(3434. Min, D.; Mingshu, T. (1994) Formation and expansion of ettringite crystals. Cem. Concr. Res. 24 [1], 119-126. https://doi.org/10.1016/0008-8846(94)90092-2.
, 3535.
Fathima Suma, M.; Santhanam, M.; Rahul, A. V. (2020) The effect of
specimen size on deterioration due to external sodium sulphate attack in
full immersion studies. Cem. Concr. Compos. 114, 103806. https://doi.org/10.1016/j.cemconcomp.2020.103806.
).
Firstly, gypsum was formed by calcium hydroxide dissolution and
increased penetration of external sulphate solution, and later
ettringite is formed by gypsum reacting with calcium aluminates hydrate (3636. Mehta, P.K. (1976) Scanning electron micrographic studies of ettringite formation. Cem. Concr. Res. 6 [2], 169-182. https://doi.org/10.1016/0008-8846(76)90115-0.
).
2.2.3. Microstructure study
⌅Field Emission Scanning Electron Microscopy (FESEM): Thermo Fisher FEI QUANTA 250 FEG was used to study the surface morphology of the paste mixes with help of micrographs. The operating voltage ranges from 5kV to as high as 30kV. It also offers a high resolution of 1.2 nm under high vacuum conditions at high voltages. The FESEM micrograph analysis combined with Energy-dispersive X-ray spectrometer (EDS) gives the compositional analysis of the paste mix. The samples are to be gold coated before viewing under an electron microscope as the paste sample was a non-reflective surface. FESEM used is shown in Figure 1. FESEM was conducted on powdered samples collected from broken samples. The samples for microstructural study was dipped for 10 days in 99% isopropyl alcohol for solvent exchange method. After 10 days, the sample are heated to 105° C for 24 h in hot air oven for solvent removal. The samples are then kept in air tight containers till the date of imaging. The samples are coated with gold before loading to sample holder. The samples were tested for 28 days and 90 days. 36 samples from cube and flexure specimens, and 6 samples from the edges of specimens after the sulphate treatment test was conducted.
3. RESULT AND DISCUSSIONS
⌅3.1. Fresh properties
⌅Table 2 shows the mini slump cone test and marsh cone flow time values. The optimum superplasticizer dosage for all paste mixes for 0.25 and 0.4 w/b ratios were determined. The wollastonite microfibres and nanosilica decreases the fluidity of the paste mix and hence demands more superplasticizer dosage than the reference mix.
Sl. No. | Mix Designation | Optimum Superplasticizer (SP) dosage (%) | Average flow (cm) | Average Flow/SP dosage | Marsh cone flow time (log s) | ||||
---|---|---|---|---|---|---|---|---|---|
0.25 | 0.4 | 0.25 | 0.4 | 0.25 | 0.4 | 0.25 | 0.4 | ||
1 | W0 | 0.375 | 0.11 | 15.625 | 15.575 | 41.667 | 141.591 | 2.3329432 | 2.137772 |
2 | W15 | 0.41 | 0.125 | 15.25 | 15.375 | 37.195 | 123.000 | 2.1891533 | 1.983707 |
3 | NS1.5 | 0.43 | 0.14 | 15.25 | 15.25 | 35.465 | 108.929 | 1.9915805 | 1.849911 |
4 | NS3 | 0.5 | 0.14 | 15.475 | 15.2 | 30.950 | 108.571 | 1.9378187 | 1.837336 |
5 | NS4.5 | 0.5 | 0.16 | 15.1 | 15.2 | 30.200 | 95.000 | 1.9139198 | 1.795463 |
6 | NS6 | 0.52 | 0.2 | 15.325 | 15.7 | 29.471 | 78.500 | 1.9059038 | 1.603577 |
3.2. Compressive strength
⌅Figure 2 shows that the reinforcement effect of CaSiO3 and colloidal n-SiO2 was significant even though the compressive strength was lower than the control mix-CaSiO3 and colloidal n-SiO2 show better strength at 28 days, representing their reinforcement effect. After 28 days, mix NS3 shows the highest strength at 0.25 and 0.40 w/b ratios. It suggests a high secondary reaction by CaSiO3 and colloidal n-SiO2.
The secondary reaction will reduce the amount of ettringite and calcium hydroxide and increase the dense CSH gel (55.
Ransinchung, G.D.; Kumar, B. (2010) Investigations on pastes and
mortars of ordinary portland cement admixed with wollastonite and
microsilica. J. Mater. Civ. Eng. 22, 305-313. https://doi.org/10.1061/(ASCE)MT.1943-5533.0000019.
, 2222.
Naji Givi, A.; Abdul Rashid, S.; Aziz, F.N.A.; Salleh, M.A.M. (2010)
Experimental investigation of the size effects of SiO2 nano-particles on
the mechanical properties of binary blended concrete. Compos. Part B: Eng. 41 [8], 673-677. https://doi.org/10.1016/j.compositesb.2010.08.003.
, 2626.
Bolhassani, M.; Samani, M. (2015) Effect of type, size, and dosage of
nanosilica and microsilica on properties of cement paste and mortar. ACI Mater J. 112, 259-266. https://doi.org/10.14359/51686995.
, 3737.
Sharma, U.; Singh, L.P.; Ali, D.; Poon, C.S. (2019) Effect of particle
size of silica nanoparticles on hydration reactivity and microstructure
of C-S-H gel. Adv. Civ. Eng. Mater. 8, 346-360. https://doi.org/10.1520/acem20190007.
).
The strength development can also be attributed to matrix densification
and pore size refinement. Strength improved with a decrease in w/b
ratios; the highest compressive strength was observed in the 0.25 w/b
ratio and the lowest in the 0.55 w/b ratio. Free water, available for
reaction, reacts with the cement, CaSiO3, and colloidal n-SiO2 to form different hydrates responsible for strength development. The
excess water goes and settles in different pores and evaporates after
some time, leaving voids in the paste matrix. It results in the
weakening of the paste matrix (3838. Hewlett, P.C. (2004) Lea’s chemistry of cement and concrete. 2nd ed., Elsevier Science & Technology Books, Amsterdam, (2004).
). The increase of nano silica after 3% causes a reduction in strength, which can be attributed to the amount of n-SiO2 particles greater than the amount of free lime in the hydration process. It results in excess silica leaching; hence, the n-SiO2 acts as a pore filler and does not take part in the hydration process at this point (2222.
Naji Givi, A.; Abdul Rashid, S.; Aziz, F.N.A.; Salleh, M.A.M. (2010)
Experimental investigation of the size effects of SiO2 nano-particles on
the mechanical properties of binary blended concrete. Compos. Part B: Eng. 41 [8], 673-677. https://doi.org/10.1016/j.compositesb.2010.08.003.
, 3939.
Chithra, S.; Senthil Kumar, S.R.R.; Chinnaraju, K. (2016) The effect of
colloidal nano-silica on workability, mechanical and durability
properties of high performance concrete with copper slag as partial fine
aggregate. Constr. Build. Mater. 113, 794-804. https://doi.org/10.1016/j.conbuildmat.2016.03.119.
). Figure 3 shows the parallel cracks inclined at a slight angle to the applied
load, formed in the specimen suggests axial compression caused due to
localised tensile stress acting normal to the applied load. The cracks
formed are shown in Figure 3a and 3b. In Figure 3c, CaSiO3 and n-SiO2 provide reinforcement to the hardened cement matrix, which hinders the crack propagation as described by Neville (4040. Neville, A.M.; Brooks J.J. (2010) Concrete technology. Pearson education limited, Essex, (2010).
).
Initially, the paste mix was wet; hence the CaSiO3 and colloidal n-SiO2 reaches the voids by passing through the pore solution in the paste
mix. This mechanism helps the SCMs to have secondary hydration reactions
in the future, thereby forming CSH gel and reducing the number of
capillary pores. The rate of secondary hydration varies with respect to
the chemical and physical properties of admixtures, and also the filler
effect increases the compressive strength of the paste matrix. When
using an admixture, it was favourable if improvement by filling voids
and secondary hydration was more significant than the strength
development imparted by the control mix at all ages of curing (4141. Bentz, D.P.; Sant, G.; Weiss, J. (2008) Early-age properties of cement-based materials. I: influence of cement fineness. J. Mater. Civ. Eng. 20, 502-508. https://doi.org/10.1061/(asce)0899-1561(2008)20:7(502).
). The n-SiO2, along with CaSiO3, gives a collabrated effect of secondary hydration and reinforcement, making them an early age strength developer.
3.3. Flexural strength
⌅Flexural strength depends more on binding between the various particles than the density of the paste mix (1111. Sharma, S.K. (2019) Properties of SCC containing pozzolans, Wollastonite micro fiber, and recycled aggregates. Heliyon 5, 1-12. https://doi.org/10.1016/j.heliyon.2019.e02081.
). Therefore, wollastonite’s reinforcement and colloidal n-SiO2 strong pozzolanic action will have more effect than pozzolanity of CaSiO3 alone.
The flexural strength at 3% n-SiO2 replacement shows the highest values of flexure at 28 days, as seen in Figure 4. The n-SiO2 will fill the cement pores, thereby increasing the flexural strength.
Nanosilica contributes to flexural strength by producing more CSH gel by
reacting with CH (2222.
Naji Givi, A.; Abdul Rashid, S.; Aziz, F.N.A.; Salleh, M.A.M. (2010)
Experimental investigation of the size effects of SiO2 nano-particles on
the mechanical properties of binary blended concrete. Compos. Part B: Eng. 41 [8], 673-677. https://doi.org/10.1016/j.compositesb.2010.08.003.
, 4242. Levasil, C.B. (2019) Strong constructions that last saving resources by improving performance. Nouryon Ltd., Sweden, (2019).
). The CaSiO3 reinforces the paste matrix and thus shows better results than the
control mix, about 54.4%* (0.25 w/b ratio) and 55.3% (0.40 w/b ratio) at
28 days of curing. At 90 days, NS3 showed the highest flexural strength
at both 0.25 w/b ratio (29.77%*) and 0.40 w/b ratio (43.2%*). At higher
replacement levels of n-SiO2, the flexural strength
decreased, and the increase in flexural strength at 0.25 w/b ratio than
0.40 w/b ratio at all ages wasthe same as discussed above. “*” indicates
the percentage change with respect to control mix.
3.4. Dynamic Modulus of Elasticity (DYE)
⌅DYE
can be determined from the UPV test when the specimen’s density was
known. DYE of 0.25 w/b ratio and 0.40 w/b ratio was determined for 28
and 90 days and plotted as a graph in Figure 5.
The highest DYE value and transmission time value was observed in NS3
at all w/b ratio and all curing ages. NS3 shows 40% and 58% improvement
in DYE to the control mix at 0.25 and 0.40 w/b ratios, respectively. DYE
increase can be associated with an increase in the density of the
matrix. The increase can also be explained by the reinforcing effect of
CaSiO3 microfibres which acts as a bridge for microcracks (66. Soliman, A.M.; Nehdi, M.L. (2012) Effect of natural wollastonite microfibers on early-age behavior of UHPC. J. Mater. Civ. Eng. 24, 816-824. https://doi.org/10.1061/(ASCE)MT.1943-5533.0000473.
).
The reduction of porosity in the matrix enhances the DYE, shown in the
water absorption experiment. DYE was measured in GPA, whereas pulse
velocity was measured in km/s.
3.5. Regression analysis of mechanical properties
⌅In
this study, we need predictive models from the experimental output.
Therefore, we have used regression analysis. The residual plot shown in Figure 6 indicates that the models are sufficient and do not infringe the three assumptions of the ANOVA test (4343. Montgomery, D.C. (2001) Design and analysis of experiments. 5 ed., John Wiley & Sons, Inc. New York, (2001).
).
The
results obtained from the experiments conducted on the specimens were
fitted into a linear regression model to develop mathematical relations
between mechanical properties and various parameters. We recommend that
Equation [1]
be used as a regression model, as it incorporates all continuous
variables or parameters. The parameters which affect the compressive
strength, flexural strength, and DYE are w/b ratios, curing age, amount
of n-SiO2, and CaSiO3 (4444.
Rahimzadeh, C.Y.; Salih, A.; Barzinjy, A.A. (2022) Systematic
multiscale models to predict the compressive strength of cement paste as
a function of microsilica and nanosilica contents, water/cement ratio,
and curing ages. Sustain. 14 [3], 1-23. https://doi.org/10.3390/su14031723.
, 4545.
Dahasahastra, A.V.; Balasundaram, K.; Latkar, M.V. (2022)
Hydrometallurgy Turbidity removal from synthetic turbid water using
coagulant recovered from water treatment sludge: A potential method to
recycle and conserve aluminium. Hydrometallurgy. 213, 105939. https://doi.org/10.1016/j.hydromet.2022.105939.
).
Different
parameters can affect the properties of individuals or together in
combinations. Variance inflation factor (VIF) can help us find the
existence of multicollinearity in the model obtained. While equations
have good fil and correlations, the models must be constantly updated to
accurately quantify these mechanical properties (4646.
Mohammed, A.; Mahmood, W.; Ghafor, K. (2020) TGA, rheological
properties with maximum shear stress and compressive strength of
cement-based grout modified with polycarboxylate polymers. Constr. Build. Mater. 235, 117534. https://doi.org/10.1016/j.conbuildmat.2019.117534.
, 4747. Zain, M.F.M.; Abd, S.M. (2009) Multiple regression model for compressive strength prediction of high performance concrete. J. App. Sci. 9 [1], 155-160. https://doi.org/10.3923/jas.2009.155.160.
).
Where, xi- variables or parameters,
βi- coefficients of the parameters,
β0- constant term,
Response- mechanical properties.
The ANOVA model identified significant parameters, and interactions between parameters and response variables were studied.
Equation [2]
shows the regression model between compressive strength ad other
parameters. The least square method was used to find the coefficients of
the model. P-value was considered to find the significant (p ≤ 0.05)
and insignificant (p > 0.05) paramters. The statistically
insignificant parameters can be omitted from the final Equation [2] (4545.
Dahasahastra, A.V.; Balasundaram, K.; Latkar, M.V. (2022)
Hydrometallurgy Turbidity removal from synthetic turbid water using
coagulant recovered from water treatment sludge: A potential method to
recycle and conserve aluminium. Hydrometallurgy. 213, 105939. https://doi.org/10.1016/j.hydromet.2022.105939.
).
Where, fc- Compressive strength
Similarly, flexural strength and DYE were statistically analysed with identical parameters, and the following equations were found.
Where, σ- Flexural strength
Where, δ- DYE.
3.5.1. Analysis of variance (ANOVA):
⌅ANOVA was performed on the linear regression model to find the significance of the model and the influence of each parameter on the response variable or individual mechanical property. The F-value and p-value related too the models suggest that these models give a better than the model with all dependent factors. Thus, we can infer that the response variable is related to atleast one factor. In table 3, we can see the model summary suggesting the models obtained here are statistically significant. The slight difference between R2 and R2 (adjusted) values shows that these models has not included an insignificant term. The compressive and flexural strength models’ R2 values indicates that they are significant statistically and can predict these properties for new experiments conducted within these parameters boundary limits. Even though the R2 value of DYE is statistically significant, the prediction of DYE values will give many observations with high SD and coefficient of variation. Hence, it is not advised to refer to the DYE equation obtained in this study. A separate model of DYE can be prepared with reduced autocorrelation as discussed in the Durbin-Watson statistic test.
S | R2 | R2 (adjusted) | R2 (predicted) | Durbin-Watson Statistic |
---|---|---|---|---|
Compressive strength | ||||
5.11497 | 91.96% | 90.26% | 87.73% | 2.00506 |
Flexural strength | ||||
0.602132 | 88.21% | 85.73% | 81.82% | 1.96766 |
DYE | ||||
0.088265 | 80.14% | 75.96% | 69.57% | 1.88245 |
The standard deviation of the model is low as the coefficient of variation is less than 1. The distribution of values is mainly centered near to mean.
3.5.2. Durbin-Watson statistic:
⌅Regression output has to check for autocorrelation, which the Durbin-Watson statistics test can do. This statistic value ranges from 0-4. Furthermore, a value near 2 confirms zero correlation. There is no autocorrelation for compressive and flexural strength as the Durbin Watson stat value is near 2, but for DYE, there is some positive autocorrelation, as shown in Table 3.
Table 4 shows that all the parameters are significant, with a p-value less than 0.05 and high F-value. It infers that the main effect of the four parameters is statistically significant.
Sl. No. | Parameters | Compressive strength | Flexural strength | DYE | |||
---|---|---|---|---|---|---|---|
F-value | p-value | F-value | p-value | F-value | p-value | ||
1 | W/B | 178.37 | 0.000 | 11.48 | 0.003 | 20.76 | 0.000 |
2 | Age | 16.05 | 0.001 | 97.35 | 0.000 | 30.55 | 0.000 |
3 | Nanosilica | 22.72 | 0.000 | 4.96 | 0.038 | 4.39 | 0.050 |
4 | Wollastonite | 4.57 | 0.046 | 32.84 | 0.000 | 25.16 | 0.000 |
The
main effect of w/b suggests that as the w/b increases, all mechanical
properties decrease. It can be attributed to the presence of voids
increasing the porosity and thereby decreasing the density of the matrix
(4848. Neville, A.M. (2011) Properties of concrete. 5th Ed., Pearson Education Limited, England, (2011).
). The presence of CaSiO3 and n-SiO2 can also explain the increase in mechanical properties of the control mix. CaSiO3 is ductile due to its fibrous nature, and n-SiO2 forms a dense matrix by forming more CSH gel. These compounds have
mechanisms such as diversion of cracks, filling of pores, and delay in
cracking, which makes the cement matrix have improved mechanical
properties. Mechanical properties also increase with curing age as the
CaSiO3 is a weak pozzolan and can form hydration products later, making the cement matrix dense and less porous.
3.6. Water absorption
⌅Different parameters were found according to ASTM C642, and the data was tabulated and analysed (4949. ASTM C642 (2013) Standard test method for density, absorption, and voids in hardened concrete. Annu. B. ASTM Stand. 2013, 1-3.
). Figure 7 shows the percentages of the volume of permeable pores, absorption
after immersion, and absorption after boiling for various mixes. The NS3
mix showed the lowest values at 0.25 w/b ratio 28 days result.
Figure 7 shows the least volume of permeable pores and, subsequently, the most
negligible water absorption among the paste mixes. At 28 days, a 0.25
w/b ratio of 3% n-SiO2 and 15% CaSiO3 (NS3)
replacement has almost 20.9% less permeable pores than the control mix.
Similarly, for a 0.40 w/b ratio, the difference is 18%, and for a 0.55
w/b ratio, the difference is 18%. At all ages and w/b ratios, NS3 has
shown better results than any other paste mixes. At 90 days, 0.25 w/b
ratio NS3 has almost 35% less porosity than the control mix, in 0.40 w/b
ratio, porosity is reduced by 33% than the control mix, and in 0.55 w/b
ratio porosity decreases by 30% than the control mix. Adding CaSiO3 alone (W15) increases the volume of permeable pores, thereby increasing
water absorption. The increase in permeable pores is significantly less
in a low w/b ratio, suggesting a reduction in capillary pores and
densification compared to higher w/b ratios (11. Kalla, P.; Rana, A.; Chad, Y.B.; Misra, A.; Csetenyi, L. (2015) Durability studies on concrete containing wollastonite. J. Clean. Prod. 87, 726-734. https://doi.org/10.1016/j.jclepro.2014.10.038.
, 5050.
Jindal, A.; Ransinchung R.N., G.D.; Kumar, P. (2019) Behavioral study
of self-compacting concrete with wollastonite microfiber as part
replacement of sand for pavement quality concrete (PQC). Int. J. Transp. Sci. Technol. 9 [2], 170-181. https://doi.org/10.1016/j.ijtst.2019.06.002.
). High n-SiO2 replacements NS4.5, and NS6 showed better water absorption and volume
of pores than the control mix and W15 mix, suggesting that the permeable
pores reduce and water absorption through the paste mix also reduce.
This can be explained by presence of unreacted n-SiO2 in the voids as shown in micrographs (Figure 9a),
thereby, densifying the blended cement matrix. A higher w/b ratio means
higher initial porosity for the voids to be filled by hydrates.
Superplasticizers give better compaction to the powder and result in a
better hydration reaction as it deflocculates the cement and SCMs (5151.
Sakai, E.; Kasuga, T.; Sugiyama, T.; Asaga, K.; Daimon, M. (2006)
Influence of superplasticizers on the hydration of cement and the pore
structure of hardened cement. Cem. Concr. Res. 36 [11], 2049-2053. https://doi.org/10.1016/j.cemconres.2006.08.003.
).
3.7. Sorptivity
⌅ Figure 8 shows the sorptivity values at 28 days and 90 days. The absorption
within the first 6 h, i.e., initial sorptivity has the maximum ingress
of water and after which the secondary sorptivity happens till 8 days.
Here, it can be observed that the sorptivity value increases with the
w/b ratio and decreases as curing age increases. At 0.25 w/b ratio, the
initial sorptivity and secondary sorptivity is very low compared to 0.40
w/b and 0.55 w/b ratios. This is due to very low porosity at 0.25 w/b
ratio. Control mix has the highest sorptivity whereas, the NS3 mix has
the lowest sorptivity. The n-SiO2 present in the mix blocks the pores of present in the matrix and effectively blocks the interconnectivity of the pore network (5252. Du, H.; Pang, S.D. (2019) High performance cement composites with colloidal nano-silica. Constr. Build. Mater. 224, 317-325. https://doi.org/10.1016/j.conbuildmat.2019.07.045.
).
The lowest sorptivity values can be seen in NS3 in all w/b (0.25, 0.40,
0.55) and all curing ages (28 and 90 days). The sorptivity generally
happens due to capillary pores prensent in the cement paste matrix. The
capillary suction by interconnected pores is the least in the NS3 mix
due to matrix densification and pore discontinuity due to mineral
admixtures added. At a low w/b ratio, the superplasticizers help in
dispersing the n-SiO2 and CaSiO3 to the pores and act as fillers, and form hydrates after primary and secondary reactions (33.
Kalla, P.; Misra, A.; Gupta, R.C.; Csetenyi, L.; Gahlot, V.; Arora, A.
(2013) Mechanical and durability studies on concrete containing
wollastonite-fly ash combination. Constr. Build. Mater. 40, 1142-1150. https://doi.org/10.1016/j.conbuildmat.2012.09.102.
, 55.
Ransinchung, G.D.; Kumar, B. (2010) Investigations on pastes and
mortars of ordinary portland cement admixed with wollastonite and
microsilica. J. Mater. Civ. Eng. 22, 305-313. https://doi.org/10.1061/(ASCE)MT.1943-5533.0000019.
, 2222.
Naji Givi, A.; Abdul Rashid, S.; Aziz, F.N.A.; Salleh, M.A.M. (2010)
Experimental investigation of the size effects of SiO2 nano-particles on
the mechanical properties of binary blended concrete. Compos. Part B: Eng. 41 [8], 673-677. https://doi.org/10.1016/j.compositesb.2010.08.003.
, 3939.
Chithra, S.; Senthil Kumar, S.R.R.; Chinnaraju, K. (2016) The effect of
colloidal nano-silica on workability, mechanical and durability
properties of high performance concrete with copper slag as partial fine
aggregate. Constr. Build. Mater. 113, 794-804. https://doi.org/10.1016/j.conbuildmat.2016.03.119.
, 4242. Levasil, C.B. (2019) Strong constructions that last saving resources by improving performance. Nouryon Ltd., Sweden, (2019).
).
The highest sorptivity values were found in NS6 and control paste mixes
at different curing ages and w/b ratios. This can be explained by high
capillary pores present in these mixes enabling transport of water
through the paste matrix.
From table 5, we have found the values of permeable pore radius with help of Hagen-Poiseuille formula and Lucas-Washburn model (5353.
Yang, L.; Gao, D.; Zhang, Y.; Tang, J.; Li, Y. (2019) Relationship
between sorptivity and capillary coefficient for water absorption of
cement-based materials: Theory analysis and experiment. R. Soc. Open Sci. 6, 1-12. https://doi.org/10.1098/rsos.190112.
). A relationship between pore radius, sorptivity, and porosity which is as follows:
Sl. No. | Mix Designation | 0.25 | 0.4 | 0.55 | |||
---|---|---|---|---|---|---|---|
28 days | 90 days | 28 days | 90 days | 28 days | 90 days | ||
1 | W0 | 1.19455E-08 | 1.05285E-08 | 1.21147E-07 | 1.14753E-07 | 4.43033E-07 | 3.76854E-07 |
2 | W15 | 1.26687E-08 | 3.17302E-09 | 1.20774E-07 | 1.1743E-07 | 4.18904E-07 | 3.69151E-07 |
3 | NS1.5 | 8.06896E-09 | 7.56676E-09 | 1.26288E-07 | 8.14237E-08 | 3.86653E-07 | 3.1677E-07 |
4 | NS3 | 4.30676E-09 | 1.79341E-10 | 1.20881E-07 | 8.88839E-08 | 4.24036E-07 | 3.30997E-07 |
5 | NS4.5 | 1.69429E-08 | 3.65832E-10 | 1.24352E-07 | 1.1472E-07 | 3.8364E-07 | 3.09135E-07 |
6 | NS6 | 1.13675E-08 | 6.55556E-11 | 1.13076E-07 | 1.05667E-07 | 3.73158E-07 | 3.14485E-07 |
Where, C= constant = (γcosϴ/2η), γ- surface tension of water, ϴ- contact angle of water, η- dynamic viscosity of the liquid, - porosity, I-sorptivity.
As suggested earlier, the pore radius increases as the w/b ratio increases. The pore radius is minimum in NS3 at all w/b ratios, and curing ages and the pore radius is maximum for NS6 and control mix. These results corroborate with the mechanical and durability properties.
3.8. Sulphate treatment test
⌅ Table 6 shows that at a 0.25 w/b ratio, the paste mix NS3 has the lowest change
in compressive strength and mass compared to other mixes. It signifies
that the NS3 mix at 0.25 w/b has a dense matrix with low capillary
pores, which does not permit the ingress of a harmful chemical such as
sodium sulphate, thereby increasing the durability of structures.
However, table 6 has different paste mixes representing the lowest values, i.e., NS1.5.
The change in optimum value is due to an increase in water content; the
higher water content increases the porosity, increasing the ingress of
harmful chemicals. In table 6, the optimum found at a 0.55 w/b ratio is
NS4.5. The increased n-SiO2 at higher water content resulted
in the formation of hydrates at pores. It resulted in an increased
density of the matrix and a reduction in the ingress of harmful
solutions (55.
Ransinchung, G.D.; Kumar, B. (2010) Investigations on pastes and
mortars of ordinary portland cement admixed with wollastonite and
microsilica. J. Mater. Civ. Eng. 22, 305-313. https://doi.org/10.1061/(ASCE)MT.1943-5533.0000019.
, 2222.
Naji Givi, A.; Abdul Rashid, S.; Aziz, F.N.A.; Salleh, M.A.M. (2010)
Experimental investigation of the size effects of SiO2 nano-particles on
the mechanical properties of binary blended concrete. Compos. Part B: Eng. 41 [8], 673-677. https://doi.org/10.1016/j.compositesb.2010.08.003.
, 3737.
Sharma, U.; Singh, L.P.; Ali, D.; Poon, C.S. (2019) Effect of particle
size of silica nanoparticles on hydration reactivity and microstructure
of C-S-H gel. Adv. Civ. Eng. Mater. 8, 346-360. https://doi.org/10.1520/acem20190007.
).
Sl. No. | Mix Designation and w/b | Change in Mass (Δm) | Compressive strength, After Sulphate treatment (difference from normal samples) | |||
---|---|---|---|---|---|---|
28 d | 90 d | 28 d | 90 d | |||
1 | W0 | 0.25 | 2.85 | 3.3 | 76.2 (3.21) | 76.6 (-2.87) |
0.4 | 16.4 | -2.85 | 53.2 (7.77) | 46.4 (-5.77) | ||
0.55 | 20.5 | -5.45 | 32.4 (4.87) | 23.8 (-6.55) | ||
2 | W15 | 0.25 | 2.4 | 3.45 | 74.5 (0.87) | 81.2 (-4.53) |
0.4 | 16.8 | -2.85 | 47.9 (4.07) | 48.4 (-4) | ||
0.55 | 21.25 | -5.8 | 30.8 (4.86) | 24.2 (-6.7) | ||
3 | NS1.5 | 0.25 | 0.75 | 1 | 77 (0.33) | 84.6 (-2.2) |
0.4 | 15.45 | -1.35 | 51.1 (2) | 54.8 (-0.8) | ||
0.55 | 17.2 | -2.4 | 30.8 (2.92) | 30.6 (-3.24) | ||
4 | NS3 | 0.25 | 0.7 | 0.8 | 77.20 (0.13) | 87.8 (-0.87) |
0.4 | 15.7 | -1.45 | 54.9 (2.87) | 57 (-2.07) | ||
0.55 | 18.3 | -2.6 | 32.2 (3.29) | 30.6 (-0.62) | ||
5 | NS4.5 | 0.25 | 2.8 | 3.9 | 67.68 (1) | 67 (-3.8) |
0.4 | 16.75 | -2 | 41.1 (4) | 45.4 (-3.13) | ||
0.55 | 22.45 | -0.45 | 24 (2.57) | 26 (-2.31) | ||
6 | NS6 | 0.25 | 3.25 | 4.2 | 58.8 (0.27) | 65 (-4.47) |
0.4 | 16.95 | -2.4 | 35.6 (4.8) | 34.6 (-5.53) | ||
0.55 | 22.65 | -3.3 | 25.4 (3.94) | 20.4 (-8.94) |
After
90 days curing, loss of compressive strength and mass was observed in
high w/b ratios of 0.40 and 0.55. Hence, we can characterize these as
sulphate attacks (3131. Neville, A. (2004) The confused world of sulfate attack on concrete. Cem. Concr. Res. 34 [8], 1275-1296. https://doi.org/10.1016/j.cemconres.2004.04.004.
).
At 28 days and a 0.25 w/b ratio, there was no significant change in
compressive strength or mass. At 28 days and 0.40 w/b ratio and 0.55 w/b
ratio, there is an increase in compressive strength and mass. It
suggests that the sodium sulphate solution at 28 days has no significant
or negative effect on the paste mixes at 28 days. Thus, there is no
need to conduct experiments for the sulphate treatment test at 28 days.
However, at 90 days, we can see sodium sulphate attacking the paste mix.
Though the decrease is significantly smaller in the 0.25 w/b ratio, the
increase is significantly higher at the 0.40 w/b ratio and 0.55 w/b
ratio. Especially at a 0.55 w/b ratio, due to the high amount of voids,
the decrease in compressive strength and mass is higher. At 28 days of
curing of 0.40 w/b ratio and 0.55 w/b ratio, we can see an increase in
compressive strength and mass, suggesting that there is an ingress of
water with salts into the pores of the paste matrix. However, salts do
not affect the paste matrix (i.e., the formation of gypsum and
ettringite has not begun yet). There is no significant change in CaSiO3 only mix W15 with respect to control mix in all w/b ratios and curing ages.
3.9. Field Emission Scanning Electron Microscopy (FESEM):
⌅FESEM analysis of the paste mixes was performed to study the influence of CaSiO3 and n-SiO2 on the surface morphology of the hydrated cement matrix. At 90 days, unreacted n-SiO2 was found in NS4.5, and NS6 paste mixes indicating stoppage of the hydration process due to the unavailability of lime (Figure 9a). The n-SiO2 was found filling the voids. At 0.40 and 0.55 w/b ratios, micro-sized pores were observed in the paste mixes (Figure 9b). CSH gel formations were found in almost all the paste mixes at 28 and 90 days, and the dense CSH formations were found in NS1.5 and NS3 paste mixes (Figure 9c and 9d). The n-SiO2 formed a very dense CSH gel, increasing the mechanical strength, and it filled the voids, which will keep forming CSH gel filling the voids and increasing the mechanical properties (Figure 9d).
We also observed the CaSiO3 microfibres reinforcing microvoids and cracks, and n-SiO2 was found filling the voids of the cement matrix (Figure 9a and 9c). In control mix, presence of calcium oxide and ettringite was determined by EDS after 28 days curing (Figure 9e).
The formation of stratlingite (CASH) was observed, which happens when
belite reacts with aluminium hydroxide (AH) in the presence of water (Figure 9f) (5454. Pimraksa, K.; Chindaprasirt, P. (2018) Sulfoaluminate cement-based concrete. Eco-efficient Repair Rehabil. Concr. Infrastruc. 1, 355-385 https://doi.org/10.1016/B978-0-08-102181-1.00014-9.
). The chemical equation is as given in Equation [6]. This chemical reaction only takes place in the absence of CH.
Stratlingite
and CSH are the primary hydration products of blended cement.
Stratlingite usually forms in blended cement as in a control cement
matrix; there is always a presence of CH (5555. Yuan, Q.; Liu, Z.; Zheng, K.; Ma, C. (2021) Civil Engineering Materials. 1st Ed., Woodhead Publishing Series, Cambridge, (2021).
).
4. CONCLUSIONS
⌅Analyzing the experimental results with the parameters and replacement levels mentioned earlier, the authors have drawn the following conclusions from the above discussions:
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Based on the mechanical strength results, NS3 gave the highest strength for 0.25 and 0.40 w/b ratios at both the curing ages. For a 0.55 w/b ratio, NS1.5 showed the highest value at 90 days and NS3 at 28 days. The micrograph images of NS3 showed a dense CSH gel and stratlingite formation with voids filled with CaSiO3 and n-SiO2.
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Regression analysis for the mechanical properties yielded individual models for all the properties and showed the robustness and significance of the data.
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Sorptivity, water absorption and volume of permeable pores results indicate NS3 has a highly dense and least porous matrix in all curing ages and w/b ratios, thereby having high mechanical and durability properties. The paste mix with CaSiO3 alone (W15) shows higher porosity than the control mix due to the fibrous nature of CaSiO3.
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Sulphate treatment test was performed, and 28 days’ results yielded a negligible effect on the specimen’s change in strength and mass. At 90 days, the lowest change in mass and compressive strength was observed in NS1.5 and the highest in the control mix in all curing ages and w/b ratios.
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Micrograph images show different hydration products and nano-scale physiology of the cement matrix. The unreacted n-SiO2 in voids and bridging of pores by CaSiO3 were found with the help of FESEM. The blended cement matrix also found hydration products such as CSH gel and CASH. At a higher w/b ratio (0.55), tiny pores (7-25 µm) were observed at small intervals.