1. INTRODUCTION
⌅The
high water absorption of recycled coarse aggregate has been well
addressed in concrete production, either by pre-soaking the aggregate
prior to mixing the concrete (1-31.
Hansen, T.C. (1986) Recycled aggregates and recycled aggregate concrete
second state-of-the-art report developments 1945-1985. Mater. Struct. 19, 201-246. https://doi.org/10.1007/BF02472036.
2.
De Oliveira, M.B.; Vazquez, E. (1996) The influence of retained
moisture in aggregates from recycling on the properties of new hardened
concrete. Waste Manage. 16 [1-3], 113-117. https://doi.org/10.1016/S0956-053X(96)00033-5.
3.
Etxeberria, M.; Vázquez, E.; Marí, A., Barra, M. (2007) Influence of
amount of recycled coarse aggregates and production process on
properties of recycled aggregate concrete. Cem. Concr. Res. 37 [5], 735-742. https://doi.org/10.1016/j.cemconres.2007.02.002.
) or by adding additional water during the mixing process (4-64.
Poon, C.S.; Shui, Z.H.; Lam, L.; Fok, H.; Kou, S.C. (2004) Influence of
moisture states of natural and recycled aggregates on the slump and
compressive strength of concrete. Cem. Concr. Res. 34 [1], 31-36. https://doi.org/10.1016/S0008-8846(03)00186-8.
5.
Ferreira, L., De Brito, J.; Barra, M. (2011) Influence of the
pre-saturation of recycled coarse concrete aggregates on concrete
properties. Mag. Concr. Res. 63 [8], 617-627. https://doi.org/10.1680/macr.2011.63.8.617.
6. Chen, X., Sierens, Z.; Gruyaert, E.; Li, J. (2023) Precast concrete wall panels incorporating mixed recycled aggregates. ACI Mater. J. 120 [1], 75-88. https://doi.org/10.14359/51737333.
).
Regardless of the production method, a negative correlation has been
generally drawn between the water absorption of recycled coarse
aggregate and the compressive strength of the resulting concrete (7-97.
Silva, R.V.; De Brito, J.; Dhir, R.K. (2015) The influence of the use
of recycled aggregates on the compressive strength of concrete: A
review. Eur. J. Environ. Civ. Eng. 19 [7], 825-849. https://doi.org/10.1080/19648189.2014.974831.
8.
González-Taboada, I.; González-Fonteboa, B.; Martínez-Abella, F.;
Pérez-Ordóñez, J.L. (2016) Prediction of the mechanical properties of
structural recycled concrete using multivariable regression and genetic
programming. Constr. Build. Mater. 106, 480-499. https://doi.org/10.1016/j.conbuildmat.2015.12.136.
9.
Chen, X.; Gruyaert, E.; Li, J. (2021) Modelling the effect of coarse
recycled concrete aggregate on compressive strength of Portland cement
concrete using volume fraction-based approach. Constr. Build. Mater. 309, 125159. https://doi.org/10.1016/j.conbuildmat.2021.125159.
),
although a considerable scattering is always observed. The exceptional
increase in the compressive strength of concrete made with recycled
coarse aggregate is often attributed to inadequate compensation water,
leading to an effective water/cement ratio lower than the design value (66. Chen, X., Sierens, Z.; Gruyaert, E.; Li, J. (2023) Precast concrete wall panels incorporating mixed recycled aggregates. ACI Mater. J. 120 [1], 75-88. https://doi.org/10.14359/51737333.
, 1010. Joseph, M.; Sierens, Z.; Boehme, L.; Vandewalle, L. (2015) Water absorption variability of recycled concrete aggregates. Mag. Concr. Res. 67 [11], 592-597. http://doi.org/10.1680/macr.14.00210.
, 1111.
Dhir, R.K.; De Brito, J.; Silva, R.V.; Lye, C.Q. (2019) Sustainable
construction materials: Recycled aggregates. Woodhead Publishing. https://doi.org/10.1016/C2015-0-00466-X.
),
or the use of recycled coarse aggregate from high-strength materials,
resulting in a stronger aggregate skeleton and a higher bond strength
between the aggregate and cement paste compared with the reference
natural aggregate concrete (NAC) (99.
Chen, X.; Gruyaert, E.; Li, J. (2021) Modelling the effect of coarse
recycled concrete aggregate on compressive strength of Portland cement
concrete using volume fraction-based approach. Constr. Build. Mater. 309, 125159. https://doi.org/10.1016/j.conbuildmat.2021.125159.
, 1111.
Dhir, R.K.; De Brito, J.; Silva, R.V.; Lye, C.Q. (2019) Sustainable
construction materials: Recycled aggregates. Woodhead Publishing. https://doi.org/10.1016/C2015-0-00466-X.
, 1212.
Poon, C.S.; Shui, Z.H.; Lam, L. (2004) Effect of microstructure of ITZ
on compressive strength of concrete prepared with recycled aggregates. Constr. Build. Mater. 18 [6], 461-468. https://doi.org/10.1016/j.conbuildmat.2004.03.005.
).
In addition to those two reasons, this paper proposes a new mechanism,
regarding the heterogenous nature of recycled coarse aggregate, which
may help to explain the compressive strength gain.
The
heterogeneity of recycled coarse aggregate is frequently identified as
one of the biggest barriers to its large-scale application. There are
only a few studies focusing on the effect of the heterogeneity of
recycled coarse aggregate on the macroscopic properties of concrete.
Khoury et al. (1313.
Khoury, E.; Ambrós, W.; Cazacliu, B.; Sampaio, C.H.; Remond, S. (2018)
Heterogeneity of recycled concrete aggregates, an intrinsic variability. Constr. Build. Mater. 175, 705-713. https://doi.org/10.1016/j.conbuildmat.2018.04.163.
)
demonstrated the significant intra-batch variability in the water
absorption of 6.3/10 mm recycled concrete aggregate (RCA) but did not
discuss its effect on concrete. Xiao et al. (1414.
Xiao, J.; Li, J.; Zhang, Ch. (2005) On statistical characteristics of
the compressive strength of recycled aggregate concrete. Struct. Concr. 6 [4], 149-153. https://doi.org/10.1680/stco.2005.6.4.149.
), Etxeberria et al. (33.
Etxeberria, M.; Vázquez, E.; Marí, A., Barra, M. (2007) Influence of
amount of recycled coarse aggregates and production process on
properties of recycled aggregate concrete. Cem. Concr. Res. 37 [5], 735-742. https://doi.org/10.1016/j.cemconres.2007.02.002.
), Pacheco et al. (1515.
Pacheco, J.; De Brito, J.; Chastre, C.; Evangelista, L. (2019)
Experimental investigation on the variability of the main mechanical
properties of concrete produced with coarse recycled concrete
aggregates. Constr. Build. Mater. 201, 110-120. https://doi.org/10.1016/j.conbuildmat.2018.12.200.
) and Sierens (1616.
Sierens, Z. (2021) The use of high-quality recycled concrete aggregates
in precast non prestressed and prestressed concrete. PhD Dissertation,
Bruges Campus, KU Leuven, Belgium.
) investigated the
effect of RCA from a single source on the compressive strength
distribution of concrete. It was found that the use of RCA tended to
increase the variability of the compressive strength of concrete,
although a clear relationship between the RCA content and the
variability of the compressive strength of concrete was not always
noticed. Furthermore, Xiao et al. (1717.
Xiao, J.Z.; Lei, B.; Yuan, B. (2008) Compressive strength distribution
of recycled aggregate concrete derived from different origins. J. Build. Struct. 29 [5], 94-100. https://doi.org/10.14006/j.jzjgxb.2008.05.012 (In Chinese).
) and Devos and Huyghe (1818.
Devos, T.; Huyghe, A. (2022) Batch-to-batch variabiliteit van de
druksterkte van recyclagebeton (Batch-to-batch variability of
compressive strength of recycled concrete) Masters Dissertation, Bruges
Campus, KU Leuven, Belgium. (In Dutch).
) studied the
effect of RCAs from different sources on the compressive strength
distribution of concrete; however, the RCAs used had different mean
values of the water absorption, preventing a direct comparison of the
effect of the variability in the water absorption of recycled coarse
aggregates.
It is still unclear whether recycled coarse
aggregates from different sources having the same mean water absorption
but different standard deviations can behave in the same way. For
example, recycling plants often deliberately blend crushed concrete and
masonry rubbles to decrease the water absorption of masonry-based
aggregates (1111.
Dhir, R.K.; De Brito, J.; Silva, R.V.; Lye, C.Q. (2019) Sustainable
construction materials: Recycled aggregates. Woodhead Publishing. https://doi.org/10.1016/C2015-0-00466-X.
),
and the question thus arises whether the resulting mixed recycled
aggregate (MRA) has the same effect on concrete as an RCA with the same
water absorption? One issue of concern is the variation of the new
interfacial transition zone (ITZ) with constituent type (1919.
Sidorova, A.; Vazquez-Ramonich, E.; Barra-Bizinotto, M.; Roa-Rovira,
J.J.; Jimenez-Pique, E. (2014) Study of the recycled aggregates nature’s
influence on the aggregate-cement paste interface and ITZ. Constr. Build. Mater. 68, 677-684. https://doi.org/10.1016/j.conbuildmat.2014.06.076.
, 2020.
Sáez del Bosque, I.F.; Zhu, W.; Howind, T.; Matías, A.; Sánchez de
Rojas, M.I.; Medina, C. (2017) Properties of interfacial transition
zones (ITZs) in concrete containing recycled mixed aggregate. Cem. Concr. Compos. 81, 25-34. https://doi.org/10.1016/j.cemconcomp.2017.04.011.
) and parent concrete type (1212.
Poon, C.S.; Shui, Z.H.; Lam, L. (2004) Effect of microstructure of ITZ
on compressive strength of concrete prepared with recycled aggregates. Constr. Build. Mater. 18 [6], 461-468. https://doi.org/10.1016/j.conbuildmat.2004.03.005.
),
and another is the increased intra-batch variability in the water
absorption of recycled coarse aggregate. To the best knowledge of the
authors, the quantitative effect of such intra-batch heterogeneity of
recycled coarse aggregate on the macroscopic properties of concrete has
not been reported yet.
To bridge the aforementioned knowledge gap, this paper presents an experimental study that could help to scale up the use of recycled coarse aggregate in concrete practice. First, three types of recycled coarse aggregates (two RCAs and one MRA) were collected and extensively tested. Test results were statistically analysed using the Tukey’s boxplot, histogram and the Pearson’s chi-squared test. Afterwards, the aggregates were mixed in different proportions to obtain six recycled coarse aggregate mixes having each a water absorption distribution with a mean value of 4.79% and a standard deviation varied between 0.35% and 0.44%. Seven high-performance concrete (HPC) mixtures were produced with those six recycled coarse aggregate mixes as well as with one natural coarse aggregate. The compressive strength of each concrete mixture at an age of 28 d was determined using twenty 150 mm cubic specimens. The data were statistically analysed and the effect of the water absorption distribution of recycled coarse aggregate on the compressive strength distribution of HPC was investigated.
2. EXPERIMENTAL INVESTIGATION
⌅2.1. Materials
⌅Portland cement EN 197-1 - CEM Ⅰ 52.5 R HES, superplasticizer of Sika ViscoCrete-4035M, 0/4 mm natural sand, and 2/6.3 and 6.3/14 mm crushed limestone coarse aggregates were employed in this work. Three types of 6.3/14 mm recycled coarse aggregates were involved, including a superior quality RCA produced using a three-stage crushing process (RCA++), a high-quality RCA manufactured through a two-stage crushing process (RCA+), and a normal quality MRA comprising not less than 50% crushed concrete in weight and processed by a single stage crushing process. They were sourced from demolition wastes, produced by recycling factories and further processed in the laboratory. Figure 1 shows some photos of the aggregates used, and Table 1 presents their main properties.
Property | Sand | Limestone | Limestone | RCA++ | RCA+ | MRA | Standards |
---|---|---|---|---|---|---|---|
d/D (mm) | 0/4 | 2/6.3 | 6.3/14 | 6.3/14 | 6.3/14 | 6.3/14 | EN 933-1 (2121.
Bureau of Normalization. (2012) Tests for geometrical properties of
aggregates - Part 1: Determination of particle size distribution -
Sieving method (NBN EN 933-1:2012). https://www.nbn.be/. ) |
G | G F 85 | Gc 85/20 | Gc 90/10 | Gc 90/10 | Gc 90/10 | Gc 90/10 | |
f (%) | f3 | f1 | f1 | f1 | f1 | f1 | |
FI (%) | - | - | 15 | 7 | 10 | 12 | EN 933-3 (2222.
Bureau of Normalization. (2012) Tests for geometrical properties of
aggregates - Part 3: Determination of particle shape - Flakiness index
(NBN EN 933-3:2012). https://www.nbn.be/. ) |
SI (%) | - | - | 17 | 8 | 17 | 16 | EN 933-4 (2323.
Bureau of Normalization. (2008) Tests for geometrical properties of
aggregates - Part 4: Determination of particle shape - Shape index (NBN
EN 933-4:2008). https://www.nbn.be/ ) |
Rc (%) | - | - | - | ≥ 90 | ≥ 90 | 58 | EN 933-11 (2424.
Bureau of Normalization. (2009) Tests for geometrical properties of
aggregates - Part 11: Classification test for the constituents of coarse
recycled aggregate (NBN EN 933-11:2009). https://www.nbn.be/. ) |
Rcu (%) | - | - | - | ≥ 95 | ≥ 95 | 79 | |
Rb (%) | - | - | - | ≤ 5 | ≤ 5 | 17 | |
M DE (%) | - | - | 16 | 10 | 19 | 43 | EN 1097-1 (2525.
Bureau of Normalization. (2011) Tests for mechanical and physical
properties of aggregates - Part 1: Determination of the resistance to
wear (micro-Deval) (NBN EN 1097-1:2011). https://www.nbn.be/. ) |
LA (%) | - | - | 19 | 15 | 25 | 42 | EN 1097-2 (2626.
Bureau of Normalization. (2020) Tests for mechanical and physical
properties of aggregates - Part 2: Methods for the determination of
resistance to fragmentation (NBN EN 1097-2:2020). https://www.nbn.be/. ) |
w (%) | 0.1 | 0.2 | 0.2 | 0.9 | 2.0 | 1.3 | EN 1097-5 (2727.
Bureau of Normalization. (2008) Tests for mechanical and physical
properties of aggregates - Part 5: Determination of the water content by
drying in a ventilated oven (NBN EN 1097-5:2008). https://www.nbn.be/. ) |
ρa (kg/m3) | 2602 | 2710 | 2680 | 2702 | 2664 | 2540 | EN 1097-6 (2828.
Bureau of Normalization. (2013) Tests for mechanical and physical
properties of aggregates - Part 6: Determination of particle density and
water absorption (NBN EN 1097-6:2013). https://www.nbn.be/. ) |
ρrd(kg/m3) | 2575 | 2677 | 2626 | 2552 | 2363 | 2108 | |
ρssd (kg/m3) | 2585 | 2689 | 2650 | 2607 | 2476 | 2277 | |
WA 24 (%) | 0.40 | 0.45 | 0.81 | 2.16 | 4.79 | 8.27 |
Note: “d/D ” are the lower and upper aggregate sizes; “G” is grading category; “f” is category for fines content; “FI” is flakiness index; “SI” is shape index; “Rc” is mass content of concrete, concrete products, mortar, and concrete masonry units; “Ru” is mass content of unbound aggregate, natural stone, and hydraulically bound aggregate; “Rb” is mass content of clay masonry units, calcium silicate masonry units, and aerated non-floating concrete; “M DE ” is micro-Deval coefficient; “LA” is Los Angeles coefficient; “w” is water content; “ρa” is apparent particle density; “ρrd” is oven-dried particle density; “ρssd” is saturated and surface-dried particle density; “WA 24” is water absorption after immersion for 24h.
2.2. Particle size distribution of recycled coarse aggregates
⌅The
particle size distribution (also known as grading) of aggregates is
crucial in ensuring the cohesion of concrete and the associated
feasibility of achieving a satisfactorily high density by normal
compaction methods (2929.
Mehta, P.K.; Monteiro, P.J.M. (2014) Concrete: Microstructure,
Properties, and Materials (4th ed.) New York: McGraw-Hill Education.
Retrieved form https://www.accessengineeringlibrary.com/content/book/9780071797870.
).
Grading affects the aggregate proportions, cement paste demand,
workability, pumpability, economy, porosity, shrinkage and durability of
concrete (3030.
Kosmatka, S.H.; Wilson, M.L. (2011) Design and Control of Concrete
Mixtures: The Guide to Applications, Methods, and Materials (15th ed.)
Washington, United States: Portland Cement Association.
). The effect of aggregate grading increases as the cement content decreases or as the required workability increases (2929.
Mehta, P.K.; Monteiro, P.J.M. (2014) Concrete: Microstructure,
Properties, and Materials (4th ed.) New York: McGraw-Hill Education.
Retrieved form https://www.accessengineeringlibrary.com/content/book/9780071797870.
).
It is therefore very important to keep the aggregates of the same
gradation in comparison studies. To this end, the recycled coarse
aggregates were screened into different single sizes, i.e., 4/6.3,
6.3/8, 8/10, 10/12.5, 12.5/14 and 14/16 mm, and subsequently recomposed
according to the grading of the 6.3/14 mm limestone aggregate. The
aggregate mass was measured to the nearest 0.05 kg.
The method of
washing aggregates and adding fines manually was not applied, so the
fines content of recycled coarse aggregate was not constant. Even so,
the fines content in different concrete mixtures were considered to be
limited and comparable due to an additional sieving process that was
employed when sampling each single size of the recycled coarse
aggregates. The only exception was the MRA used in RAC4, which was
previously washed, and the consequence was rather difficult to predict.
Chen et al. (3131. Chen, H.; Yen, T.; Chen K. (2003) Use of building rubbles as recycled aggregates. Cem. Concr. Res. 33 [1], 125-132. https://doi.org/10.1016/S0008-8846(02)00938-9.
)
reported that concrete made with washed recycled coarse aggregate
obtained higher compressive strength than concrete made with unwashed
recycled coarse aggregate. The authors claimed that upon washing, the
impurities, powder and harmful materials on the aggregate surfaces were
removed, resulting in a better bond between the cement paste and
aggregates. On the contrary, the use of unwashed recycled coarse
aggregate may increase the compressive strength of concrete, due to the
fact that fines can reduce the inter-particle friction (3232.
Elyamany, H.E.; Abd-Elmoaty, A.E.M.; Mohamed, B. (2014) Effect of
filler types on physical, mechanical and microstructure of self
compacting concrete and Flow-able concrete. Alex. Eng. J. 53 [2], 295-307. https://doi.org/10.1016/j.aej.2014.03.010.
), increase the packing density (3232.
Elyamany, H.E.; Abd-Elmoaty, A.E.M.; Mohamed, B. (2014) Effect of
filler types on physical, mechanical and microstructure of self
compacting concrete and Flow-able concrete. Alex. Eng. J. 53 [2], 295-307. https://doi.org/10.1016/j.aej.2014.03.010.
) or bulk density (3333.
Ferreira, R.L.S.; Anjos, M.A.S.; Nóbrega, A.K.C.; Pereira, J.E.S.;
Ledesma, E.F. (2019) The role of powder content of the recycled
aggregates of CDW in the behaviour of rendering mortars. Constr. Build. Mater. 208, 601-612. https://doi.org/10.1016/j.conbuildmat.2019.03.058.
), dilute cement to provide more available space for hydration (3434. Berodier, E.; Scrivener, K. (2014) Understanding the filler effect on the nucleation and growth of C-S-H. J. Am. Ceram. Soc. 97 [12], 3764-3773. https://doi.org/10.1111/jace.13177.
), and increase nucleation sites (3333.
Ferreira, R.L.S.; Anjos, M.A.S.; Nóbrega, A.K.C.; Pereira, J.E.S.;
Ledesma, E.F. (2019) The role of powder content of the recycled
aggregates of CDW in the behaviour of rendering mortars. Constr. Build. Mater. 208, 601-612. https://doi.org/10.1016/j.conbuildmat.2019.03.058.
) to accelerate the hydration (3434. Berodier, E.; Scrivener, K. (2014) Understanding the filler effect on the nucleation and growth of C-S-H. J. Am. Ceram. Soc. 97 [12], 3764-3773. https://doi.org/10.1111/jace.13177.
).
The quality of the fines ought to be an important factor. Additionally,
the replacement percentage may also be an issue. For example, Bayraktar
et al. (3535.
Bayraktar, O.Y.; Kaplan, G.; Benli, A. (2022) The effect of recycled
fine aggregates treated as washed, less washed and unwashed on the
mechanical and durability characteristics of concrete under MgSO4 and freeze-thaw cycles. J. Build. Eng. 48, 103924. https://doi.org/10.1016/j.jobe.2021.103924.
)
reported that replacing 10% in weight of natural sand in concrete with
unwashed recycled fine aggregate resulted in less strength loss than
replacing that with washed recycled fine aggregate; whilst for 80%
replacement percentage, using washed aggregate was better than using
unwashed one.
2.3. Water absorption distribution of recycled coarse aggregates
⌅The
recomposed RCA++, RCA+ and MRA were proportionally mixed to obtain six
aggregate mixes (Mix1 to Mix6) with the same mean value but different
standard deviations of water absorption. Prior to proportioning, the
particle density and water absorption of the RCA++, RCA+ and MRA were
extensively measured. The test data were first analysed using the
Tukey’s boxplot (3636. Tukey, J.W. (1977) Exploratory Data Analysis. Reading, United States: Addison-Wesley Publishing Company.
). Figure 2 shows that each set of test data contained a few outliers except for
the water absorption of RCA++. Those outliers may indicate the
intra-batch variability of the recycled coarse aggregates, such as
different types of original natural aggregate and different volumes of
residual mortar. Those outliers may also indicate the repeatability
error introduced by different operators. In this work, all the detected
outliers were excluded. Additionally, for each property, the
interquartile range (the middle 50% of values) of MRA was wider than
those of the other two, showing that the properties of MRA were more
variable, in accordance with their constituent differences. The red
median line was not at the centre of its blue box, indicating the test
data were slightly skewed.
Figure 3 presents the histogram of the water absorption data without outliers. The number of bins was the square root of the number of test data and then rounded to the next integer. Table 2 gives the descriptive statistics of those distributions. As illustrated, the water absorption distribution of each recycled coarse aggregate was unimodal and positively skewed (S > 0). It was assumed that the water absorption data of each aggregate followed a normal distribution, as shown in Equation [1]. That null hypothesis (H 0) was tested using the Pearson’s chi-squared test, which determines whether there is a statistically significant difference between the expected frequencies and the observed frequencies. The significance level was 0.05, and the degree of freedom was the number of bins minus the number of estimated parameters and minus one. As given in Table 2, all the test statistic (χ 2) did not exceed the corresponding critical values, meaning that the null hypothesis (H 0) can be accepted. The normal distributions of the water absorption of RCA++, RCA+ and MRA are expressed as Equations [2-4]Equations 2, 3, 4 and plotted in Figure 3.
N | Min (%) | Max (%) | µ (%) | Median (%) | Mode (%) | σ (%) | C v | S | K | Critical value | H o | ||
---|---|---|---|---|---|---|---|---|---|---|---|---|---|
RCA++ | 25 | 1.67 | 2.83 | 2.16 | 2.10 | 1.98 | 0.30 | 13.7 | 0.27 | 2.54 | 1.05 | 5.99 | Accept |
RCA+ | 61 | 4.07 | 5.55 | 4.79 | 4.79 | 4.50 | 0.35 | 7.3 | 0.19 | 2.23 | 7.44 | 11.07 | Accept |
MRA | 27 | 7.11 | 9.42 | 8.27 | 8.26 | 8.41 | 0.58 | 7.0 | 0.17 | 2.72 | 0.84 | 7.81 | Accept |
Note: “N” is number of observations without outliers; “µ” is mean; “σ” is standard deviation; “C v ” is coefficient of variation; “S” is skewness; “K” is kurtosis; “ ” is chi-squared test statistic; “Critical value” is value from the chi-squared distribution with a certain degree of freedom and a selected confidence level; “H o” is the null hypothesis, i.e., .
Since the water absorption of RCA++, RCA+ and MRA were independent random variables that were normally distributed, their weighted summation ought to be normally distributed, as shown in Equations [5-9]Equations 5, 6, 7, 8, 9. The mean values of oven-dried particle density data without outliers were used as the weights (the values are given in Table 1). The volumetric proportions of the recycled coarse aggregate mixes (Mix1 to Mix6) are shown in Table 3 and their water absorption distributions are plotted in Figure 4.
With
RCA++ (vol%) | RCA+ (vol%) | MRA (vol%) | (%) | ) (%) | (%) | |
---|---|---|---|---|---|---|
Mix1 | 0 | 100 | 0 | 4.79 | 0.35 | 7.3 |
Mix2 | 10.4 | 80 | 9.6 | 4.79 | 0.37 | 7.7 |
Mix3 | 20.9 | 60 | 19.1 | 4.79 | 0.39 | 8.1 |
Mix4 | 31.3 | 40 | 28.7 | 4.79 | 0.41 | 8.5 |
Mix5 | 41.8 | 20 | 38.2 | 4.79 | 0.42 | 8.8 |
Mix6 | 52.2 | 0 | 47.8 | 4.79 | 0.44 | 9.2 |
2.4. Concrete mixtures
⌅Table 4 shows the concrete mixtures tested in this work. For NAC, a HPC mixture was used, with a design compressive strength class of C50/60 and a consistency class of S4. For recycled aggregate concrete (RAC), the 6.3/14 mm limestone aggregate was fully substituted in volume by recycled coarse aggregate mixes. In order not to alter the design effective water content, an extra amount of water that corresponds to the 24 h water absorption of all the aggregates was considered to compensate for the water absorbed by the aggregates. Note that the amount of compensation water varied slightly among different RAC mixtures because of the different weighted oven-dried particle densities of the recycled coarse aggregate mixes.
Component (kg/m3) | NAC | RAC1 | RAC2 | RAC3 | RAC4 | RAC5 | RAC6 |
---|---|---|---|---|---|---|---|
Cement | 424 | 424 | 424 | 424 | 424 | 424 | 424 |
Effective water | 170 | 170 | 170 | 170 | 170 | 170 | 170 |
Compensation water | 10.1 | 36.8 | 36.7 | 36.6 | 36.6 | 36.5 | 36.4 |
0/4 mm sand | 758 | 758 | 758 | 758 | 758 | 758 | 758 |
2/6.3 mm limestone | 191 | 191 | 191 | 191 | 191 | 191 | 191 |
6.3/14 mm limestone | 763 | 0 | 0 | 0 | 0 | 0 | 0 |
6.3/14 mm RCA++ | 0 | 0 | 77 | 155 | 232 | 310 | 387 |
6.3/14 mm RCA+ | 0 | 686 | 549 | 412 | 274 | 137 | 0 |
6.3/14 mm MRA | 0 | 0 | 59 | 117 | 176 | 234 | 293 |
Superplasticizer | 2.1 | 2.1 | 2.1 | 2.1 | 2.1 | 2.1 | 2.1 |
Theoretical density | 2317 | 2267 | 2265 | 2264 | 2263 | 2261 | 2260 |
Mass weighted average of the property of 6.3/14 mm aggregate mix | |||||||
(%) | 15 | 10 | 10 | 10 | 9 | 9 | 9 |
(%) | 17 | 17 | 16 | 15 | 14 | 13 | 11 |
(wt%) | - | 90 | 87 | 85 | 82 | 79 | 76 |
(%) | 16 | 19 | 20 | 21 | 22 | 23 | 24 |
(%) | 19 | 25 | 25 | 26 | 26 | 26 | 27 |
(kg/m3) | 2626 | 2363 | 2358 | 2354 | 2349 | 2344 | 2340 |
(%) | 0.81 | 4.79 | 4.79 | 4.79 | 4.79 | 4.79 | 4.79 |
2.5. Specimen preparation
⌅Sand
was dried in a ventilated oven at a temperature of 50℃ for 24 h. Coarse
aggregates were spread on the floor in the laboratory to dry for days.
After drying, all the aggregates were stored in sealed buckets until
use. Before concrete production, the water contents of aggregates were
measured. The actual mixing water was equal to the amount of effective
water plus the compensation water and minus the water content of
aggregates. The mixer was pre-moistened so as not to alter the amount of
mixing water. During the concrete production, a two-stage mixing
approach (3737.
Tam, V.W.Y.; Gao, X.F.; Tam, C.M. (2005) Microstructural analysis of
recycled aggregate concrete produced from two-stage mixing approach. Cem. Concr. Res. 35 [6], 1195-1203. https://doi.org/10.1016/j.cemconres.2004.10.025.
) was adopted, not only because BS 1881-125 (3838.
British Standards Institution. (2013) Testing concrete - Methods for
mixing and sampling fresh concrete in the laboratory (BS 1881-125:2013) https://www.bsigroup.com/.
)
recommends allowing the dry aggregate to soak with some mixing water
before adding other materials until it has taken up most of the water it
would eventually absorb, but also because Tam et al. (3737.
Tam, V.W.Y.; Gao, X.F.; Tam, C.M. (2005) Microstructural analysis of
recycled aggregate concrete produced from two-stage mixing approach. Cem. Concr. Res. 35 [6], 1195-1203. https://doi.org/10.1016/j.cemconres.2004.10.025.
) and Li et al. (3939.
Li, W.; Xiao, J.; Sun, Z.; Kawashima, S.; Shah, S.P. (2012) Interfacial
transition zones in recycled aggregate concrete with different mixing
approaches. Constr. Build. Mater. 35, 1045-1055. https://doi.org/10.1016/j.conbuildmat.2012.06.022.
)
observed that the premix process can fill up some pores and cracks of
the recycled coarse aggregate, resulting in a denser ITZ compared with
the traditional one-stage mixing approach.
A total of twenty 150
mm cubic specimens and three 100 mm cubic specimens were produced from
each concrete mixture. Before casting, the inner surfaces of steel
moulds were covered with a thin film of release agent. The freshly mixed
concrete was filled in three layers, and each layer was compacted for
15 s using a vibrating table according to EN 12390-2 (4040.
Bureau of Normalization. (2019) Testing hardened concrete - Part 2:
Making and curing specimens for strength tests (NBN EN 12390-2:2019) https://www.nbn.be/
). After casting, the excess concrete above the
upper edge of the mould, if any, was removed and the surface was
levelled using a steel trowel. Subsequently, the specimens were sealed
with polyethylene films and placed in a climate room at a temperature of
(20 ± 2) ℃. The specimens were stripped out of moulds at an age of (21 ±
2) h. The 150 mm cubic specimens were immediately wrapped with
polyethylene films and placed in the same climate room. The 100 mm cubic
specimens were cured in a water bath at a temperature of (20 ± 2) ℃.
2.6. Test methods
⌅Prepared specimens were tested at an age of 28 d. The density of hardened concrete was measured according to EN 12390-7 (4141. Bureau of Normalization. (2019) Testing hardened concrete - Part 7: Density of hardened concrete (NBN EN 12390-7:2019) https://www.nbn.be/
). The compressive strength of concrete was determined following EN 12390-3 (4242.
Bureau of Normalization. (2019) Testing hardened concrete - Part 3:
Compressive strength of test specimens (NBN EN 12390-3:2019) https://www.nbn.be/
), and the loading rate was 0.6 MPa/s. The surface electrical resistivity of concrete was measured according to AASHTO T 358 (4343.
American Association of State Highway and Transportation Officials.
(2019) Standard Method of Test for Surface Resistivity Indication of
Concrete’s Ability to Resist Chloride Ion Penetration (AASHTO T 358-19). https://www.transportation.org/.
)
using a Proceq Resipod concrete resistivity meter, although the used
test specimens were not in a water-saturated state. Twenty 150 mm cubes
were used in those three tests for each concrete mixture. The water
absorption by immersion of concrete was measured based on the adjustment
method proposed in previous work (4444.
Chen, X.; Capiau, L.; Reynaert, I.; Zheng, K.; Gruyaert, E.; Li, J.
(2022) Comparative study on modelling concrete properties using physical
and mechanical properties of recycled coarse aggregate. Constr. Build. Mater. 345, 128249. https://doi.org/10.1016/j.conbuildmat.2022.128249.
). Saturated specimens were dried in an oven for (120 ± 1) h, and three 100 mm cubes were used for each concrete mixture.
2.7. Test results
⌅The test results of hardened concrete are given in Table 5. As expected (4444.
Chen, X.; Capiau, L.; Reynaert, I.; Zheng, K.; Gruyaert, E.; Li, J.
(2022) Comparative study on modelling concrete properties using physical
and mechanical properties of recycled coarse aggregate. Constr. Build. Mater. 345, 128249. https://doi.org/10.1016/j.conbuildmat.2022.128249.
),
the RAC mixtures achieved lower density, higher water absorption and
lower surface electrical resistivity than the NAC mixture. However, the
RAC mixtures obtained comparable mean compressive strength with the NAC
mixture, which was inconsistent with most observations (77.
Silva, R.V.; De Brito, J.; Dhir, R.K. (2015) The influence of the use
of recycled aggregates on the compressive strength of concrete: A
review. Eur. J. Environ. Civ. Eng. 19 [7], 825-849. https://doi.org/10.1080/19648189.2014.974831.
).
It may be due to the following reasons: a) the used recycled coarse
aggregate mixes were of high quality in terms of the physical (77.
Silva, R.V.; De Brito, J.; Dhir, R.K. (2015) The influence of the use
of recycled aggregates on the compressive strength of concrete: A
review. Eur. J. Environ. Civ. Eng. 19 [7], 825-849. https://doi.org/10.1080/19648189.2014.974831.
) and mechanical properties (4444.
Chen, X.; Capiau, L.; Reynaert, I.; Zheng, K.; Gruyaert, E.; Li, J.
(2022) Comparative study on modelling concrete properties using physical
and mechanical properties of recycled coarse aggregate. Constr. Build. Mater. 345, 128249. https://doi.org/10.1016/j.conbuildmat.2022.128249.
),
resulting in a marginal effect on the compressive strength of concrete;
b) air-dried aggregates and compensation water were used in the
concrete production as this method has been reported to yield higher
concrete compressive strength than the pre-soak method (88.
González-Taboada, I.; González-Fonteboa, B.; Martínez-Abella, F.;
Pérez-Ordóñez, J.L. (2016) Prediction of the mechanical properties of
structural recycled concrete using multivariable regression and genetic
programming. Constr. Build. Mater. 106, 480-499. https://doi.org/10.1016/j.conbuildmat.2015.12.136.
); c) a two-stage mixing approach was adopted, enhancing the compressive strength of RAC (3737.
Tam, V.W.Y.; Gao, X.F.; Tam, C.M. (2005) Microstructural analysis of
recycled aggregate concrete produced from two-stage mixing approach. Cem. Concr. Res. 35 [6], 1195-1203. https://doi.org/10.1016/j.cemconres.2004.10.025.
);
d) although the replacement percentage was 100%, the volume fraction of
recycled coarse aggregates was relatively small, leading to a limited
change of concrete compressive strength (99.
Chen, X.; Gruyaert, E.; Li, J. (2021) Modelling the effect of coarse
recycled concrete aggregate on compressive strength of Portland cement
concrete using volume fraction-based approach. Constr. Build. Mater. 309, 125159. https://doi.org/10.1016/j.conbuildmat.2021.125159.
);
e) the strength loss might be underestimated by testing cubic specimens
instead of cylindrical specimens due to different degrees of the
lateral confinement of steel plates (66. Chen, X., Sierens, Z.; Gruyaert, E.; Li, J. (2023) Precast concrete wall panels incorporating mixed recycled aggregates. ACI Mater. J. 120 [1], 75-88. https://doi.org/10.14359/51737333.
, 99.
Chen, X.; Gruyaert, E.; Li, J. (2021) Modelling the effect of coarse
recycled concrete aggregate on compressive strength of Portland cement
concrete using volume fraction-based approach. Constr. Build. Mater. 309, 125159. https://doi.org/10.1016/j.conbuildmat.2021.125159.
); f) the use of sealed curing instead of water curing may allow an internal curing of recycled coarse aggregate (4545.
Sierens, Z.; Vandevyvere, B.; Chen, X.; Li, J. (2021) Green concrete
with high quality recycled concrete aggregate for precast elements:
mechanical properties at early ages. Indian Concr J. 95 [12], 7-19.
, 4646.
Fonseca, N.; De Brito, J.; Evangelista, L. (2011) The influence of
curing conditions on the mechanical performance of concrete made with
recycled concrete waste. Cem. Concr. Compos. 33 [6], 637-643. https://doi.org/10.1016/j.cemconcomp.2011.04.002
). Overall, the strength variations observed in
this work were considered to be acceptable compared with the range from
+20.5% to -38% when natural coarse aggregate was partially or fully
replaced by recycled coarse aggregate, as reported by Silva et al. (77.
Silva, R.V.; De Brito, J.; Dhir, R.K. (2015) The influence of the use
of recycled aggregates on the compressive strength of concrete: A
review. Eur. J. Environ. Civ. Eng. 19 [7], 825-849. https://doi.org/10.1080/19648189.2014.974831.
).
D (kg/m 3 ) | ∆ (-) | (MPa) | ∆ (-) | A (%) | ∆ (-) | (kΩcm) | ∆ (-) | |
---|---|---|---|---|---|---|---|---|
NAC | 2346 (12) | - | 74.0 (1.5) | - | 4.4 (0.0) | - | 17.2 (0.9) | - |
RAC1 | 2252 (12) | 0.960 | 74.9 (2.5) | 1.013 | 5.7 (0.0) | 1.295 | 15.3 (1.0) | 0.887 |
RAC2 | 2276 (16) | 0.970 | 76.7 (2.3) | 1.036 | 6.5 (0.1) | 1.473 | 14.2 (0.7) | 0.827 |
RAC3 | 2271 (17) | 0.968 | 76.3 (2.3) | 1.032 | 6.0 (0.0) | 1.362 | 14.7 (0.8) | 0.857 |
RAC4 | 2250 (15) | 0.959 | 73.6 (2.4) | 0.995 | 6.1 (0.0) | 1.388 | 14.0 (0.7) | 0.811 |
RAC5 | 2261 (14) | 0.964 | 75.6 (2.1) | 1.022 | 5.9 (0.1) | 1.330 | 14.3 (0.6) | 0.830 |
RAC6 | 2253 (12) | 0.961 | 73.7 (2.4) | 0.996 | 6.1 (0.0) | 1.394 | 13.6 (0.6) | 0.793 |
Note: “D” is density of hardened concrete; “∆” is ratio of the property of recycled aggregate concrete to that of natural aggregate concrete; “ ” is mean compressive strength determined by testing 150 mm cubes at 28 d; “A” is absorption of water by immersion; ” is surface electrical resistivity of concrete that were not in a water-saturated state; standard deviations are given in brackets.
Figure 5 shows the histogram of the cube compressive strength data of concrete
at an age of 28 d. The compressive strength distribution of RAC was
wider and more asymmetric than that of NAC, indicating that the
incorporation of recycled coarse aggregates made the concrete more
inhomogeneous. Table 6 gives the descriptive statistics of the cube compressive strength data.
The higher variation coefficient of the compressive strength of RAC
than that of NAC confirmed the inhomogeneity difference. Previous
studies (33.
Etxeberria, M.; Vázquez, E.; Marí, A., Barra, M. (2007) Influence of
amount of recycled coarse aggregates and production process on
properties of recycled aggregate concrete. Cem. Concr. Res. 37 [5], 735-742. https://doi.org/10.1016/j.cemconres.2007.02.002.
, 99.
Chen, X.; Gruyaert, E.; Li, J. (2021) Modelling the effect of coarse
recycled concrete aggregate on compressive strength of Portland cement
concrete using volume fraction-based approach. Constr. Build. Mater. 309, 125159. https://doi.org/10.1016/j.conbuildmat.2021.125159.
, 14-1614.
Xiao, J.; Li, J.; Zhang, Ch. (2005) On statistical characteristics of
the compressive strength of recycled aggregate concrete. Struct. Concr. 6 [4], 149-153. https://doi.org/10.1680/stco.2005.6.4.149.
15.
Pacheco, J.; De Brito, J.; Chastre, C.; Evangelista, L. (2019)
Experimental investigation on the variability of the main mechanical
properties of concrete produced with coarse recycled concrete
aggregates. Constr. Build. Mater. 201, 110-120. https://doi.org/10.1016/j.conbuildmat.2018.12.200.
16.
Sierens, Z. (2021) The use of high-quality recycled concrete aggregates
in precast non prestressed and prestressed concrete. PhD Dissertation,
Bruges Campus, KU Leuven, Belgium.
) reported similar
findings although the conclusions on complete replacement remained
inconsistent. Furthermore, it was often assumed that an increase of the
intra-batch variability of recycled coarse aggregate will increase the
variability of the properties of RAC. However, interestingly, such an
assumption was not observed in this work. The variation coefficient of
the compressive strength of RAC did not increase monotonically with the
increase in the variation coefficient of the water absorption of the
recycled coarse aggregate mixes, as illustrated in Figure 6.
It was very likely due to the fact that the range of variation
coefficients of the water absorption of the recycled coarse aggregate
mixes was so narrow (0.35% to 0.44%) that the effect it may have on the
variability of the compressive strength of concrete was residual. More
specifically, that effect can be easily offset by other factors, such as
variations in the fines content of aggregates, small errors in the
concrete production, small differences in the curing condition of test
specimens, the randomness of spatial distributions of recycled coarse
aggregates within test specimens, the randomness of failure surfaces of
test specimens, the error of the equipment, and so on.
Min (MPa) | Max (MPa) | µ (MPa) | Median (MPa) | Mode (MPa) | (MPa) | σ (MPa) | (%) | S | K | Critical value | ||||
---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
NAC | 20 | 71.5 | 76.6 | 74.0 | 74.0 | 74.0 | 71.5 | 1.5 | 2.0 | 0.1 | 2.1 | 2.77 | 5.99 | Accept |
RAC1 | 20 | 68.1 | 79.1 | 74.9 | 74.8 | 73.8 | 68.2 | 2.5 | 3.3 | -0.9 | 4.5 | 1.97 | 5.99 | Accept |
RAC2 | 20 | 71.1 | 80.5 | 76.7 | 76.6 | 75.8 | 71.2 | 2.3 | 2.9 | -0.5 | 3.4 | 5.50 | 5.99 | Accept |
RAC3 | 20 | 72.0 | 81.2 | 76.3 | 75.8 | 74.9 | 72.1 | 2.3 | 3.0 | 0.5 | 2.9 | 4.10 | 5.99 | Accept |
RAC4 | 20 | 68.1 | 76.9 | 73.6 | 73.6 | 75.2 | 68.2 | 2.4 | 3.3 | -0.5 | 2.5 | 2.26 | 5.99 | Accept |
RAC5 | 20 | 71.8 | 80.0 | 75.6 | 75.3 | 75.8 | 71.9 | 2.1 | 2.8 | 0.3 | 2.7 | 1.05 | 5.99 | Accept |
RAC6 | 20 | 68.4 | 76.9 | 73.7 | 74.0 | 76.1 | 68.4 | 2.4 | 3.2 | -0.9 | 3.1 | 6.17 | 5.99 | Reject |
Note: “ ” is the characteristic compressive strength of concrete (the 5th percentile); “ ” is the null hypothesis, i.e., .
The normality of the compressive strength distribution of concrete was examined using the Pearson’s chi-squared test. As shown in Table 6, the compressive strength distribution of each concrete mixture was normally distributed with a significance level of 0.05, except for RAC6. Figure 7 presents the compressive strength data of concrete using Tukey’s boxplot. There were a few outliers in RAC1, RAC2 and RAC6, corresponding to the lower tails presented in Figure 6. Since only the intra-batch variability was involved in the dataset, those outliers were not excluded.
More
importantly, the actual control group in this work was RAC1. Although
the mean value of the water absorption of the recycled coarse aggregate
mixes remained the same, the other properties suggested a slightly
decreasing trend in the aggregate quality from Mix1 to Mix6. Therefore,
the mean compressive strength of concrete from RAC1 to RAC6 was
conventionally expected to be reduced monotonically and slightly;
however, RAC2, RAC3 and RAC5 obtained slightly higher mean compressive
strength than RAC1, with an increase up to 1.8 MPa or 2.4%, and RAC4 and
RAC6 gained slightly lower mean compressive strength than RAC1, with a
decrease up to 1.4 MPa or 1.8%. Since the experimental errors were
carefully controlled, it was suspected that an undiscovered mechanism
may exist, leading to a minor compressive strength gain, which is
discussed in the next section. The strength loss in RAC4 was possibly
due to the lack of filler effect (3434. Berodier, E.; Scrivener, K. (2014) Understanding the filler effect on the nucleation and growth of C-S-H. J. Am. Ceram. Soc. 97 [12], 3764-3773. https://doi.org/10.1111/jace.13177.
)
using the washed MRA, whereas that in RAC6 was likely due to the lowest
crushed concrete content. It needs to be noted that all those strength
changes were generally small, making the interpretations of the test
data rather subjective. The effect of the water absorption distribution
of recycled coarse aggregate on the mean compressive strength of HPC
might have been masked by other factors, as discussed above. Therefore,
in the interest of caution, no definite conclusions about the effect of
the water absorption distribution of recycled coarse aggregate on the
compressive strength distribution of HPC could be drawn from this work.
2.8. Hypotheses
⌅Two
hypotheses were proposed in this paper to describe the effect of water
absorption distribution of recycled coarse aggregate on the compressive
strength distribution of HPC. The first hypothesis is that a certain
intra-batch variability in the water absorption of recycled coarse
aggregate may have a positive effect on the compressive strength of
concrete, due to variations in the local water/cement ratio of the new
ITZ. Figure 8 illustrates a simple case when two recycled coarse aggregate particles
are embedded in a thoroughly mixed mortar. It is assumed that the
recycled coarse aggregate particles are dry prior to embedding. Ideally,
the compensation water will be absorbed completely by the recycled
coarse aggregates so as to achieve the design effective water/cement
ratio (w/c 0). However, here it is assumed that the absorption process
actually generates a water gradient in the new mortar around each
recycled coarse aggregate particle. Recycled coarse aggregate particles
with different water absorption values create different water gradients
in the surrounding new mortar. Particularly, the local water/cement
ratio of the new ITZ differs from particle to particle (w/c 0+ and w/c 0-). Consequently, a lower local water/cement ratio (w/c 0-) results in a higher local compressive strength of the
new mortar and higher bond strength at the new ITZ, whereas a higher
local water/cement ratio (w/c 0+) does the opposite. A key issue is, as Figure 8 demonstrates, the local compressive strength increment is assumed to be
larger than the local compressive strength decrement, due to the
non-linear relationship between the macroscopic compressive strength and
overall water/cement ratio of concrete (Abrams’ law or Bolomey
equation, for example (4747.
De Brito, J.; Kurda, R.; Da Silva, P.R. (2018) Can we truly predict the
compressive strength of concrete without knowing the properties of
aggregates?. Appl. Sci. 8 [7], 1095. https://doi.org/10.3390/app8071095.
)).
Therefore, the mathematical sum of the local compressive strength
changes is positive, indicating a positive effect on the macroscopic
compressive strength of concrete. Theoretically, the lower the design
effective water/cement ratio, the more pronounced the positive effect.
However,
the macroscopic compressive strength of concrete is indeed not the
mathematical sum of local compressive strength of a finite number of
elements. Concrete is more like a “series-parallel system”. The
macroscopic compressive strength of concrete is affected by the weakest
component but does not completely follow the Liebig’s law of the
minimum. The individual components in concrete in fact constrain each
other, and a stress redistribution can occur upon local failure. A good
example is the marginal effect on concrete strength when no more than
20% of natural coarse aggregate is replaced by recycled coarse aggregate
(99.
Chen, X.; Gruyaert, E.; Li, J. (2021) Modelling the effect of coarse
recycled concrete aggregate on compressive strength of Portland cement
concrete using volume fraction-based approach. Constr. Build. Mater. 309, 125159. https://doi.org/10.1016/j.conbuildmat.2021.125159.
, 4848.
Dhir, R.K.; Limbachiya, M.C.; Leelawat, T. (1999) Suitability of
recycled concrete aggregate for use in BS 5328 designed mixes. Struct. Build. 134 [3], 257-274. https://doi.org/10.1680/istbu.1999.31568.
).
An extreme case is the presence of a cavity supported by the
surrounding mortar. Therefore, the second hypothesis proposed in this
paper is that for a given mean value of the water absorption of recycled
coarse aggregate, as the standard deviation of the water absorption
increases, the macroscopic compressive strength of concrete first
increases due to the proposed positive effect, then decreases due to the
Liebig’s law of the minimum, and finally remains constant due to the
role of the surrounding new mortar, as presented in Figure 9.
2.9. Other factors
⌅First,
the constituent and parent concrete types of recycled coarse aggregate
affect the microstructure of the new ITZ between the new cement paste
and recycled coarse aggregate (1212.
Poon, C.S.; Shui, Z.H.; Lam, L. (2004) Effect of microstructure of ITZ
on compressive strength of concrete prepared with recycled aggregates. Constr. Build. Mater. 18 [6], 461-468. https://doi.org/10.1016/j.conbuildmat.2004.03.005.
, 1919.
Sidorova, A.; Vazquez-Ramonich, E.; Barra-Bizinotto, M.; Roa-Rovira,
J.J.; Jimenez-Pique, E. (2014) Study of the recycled aggregates nature’s
influence on the aggregate-cement paste interface and ITZ. Constr. Build. Mater. 68, 677-684. https://doi.org/10.1016/j.conbuildmat.2014.06.076.
, 2020.
Sáez del Bosque, I.F.; Zhu, W.; Howind, T.; Matías, A.; Sánchez de
Rojas, M.I.; Medina, C. (2017) Properties of interfacial transition
zones (ITZs) in concrete containing recycled mixed aggregate. Cem. Concr. Compos. 81, 25-34. https://doi.org/10.1016/j.cemconcomp.2017.04.011.
),
which was not considered in the above hypotheses. On the flip side, the
mean and standard deviation of the compressive strength among different
RAC mixtures were generally comparable, suggesting that the consequence
of different new ITZs may be small. In terms of the cube compressive
strength of concrete, this work supported the opinion of Silva et al. (4949.
Silva, R.V.; De Brito, J.; Dhir, R.K. (2014) Properties and composition
of recycled aggregates from construction and demolition waste suitable
for concrete production. Constr. Build. Mater. 65, 201-217. https://doi.org/10.1016/j.conbuildmat.2014.04.117.
)
that some specifications take the composition of recycled coarse
aggregate too much into account. To reduce the disturbance from the
different new ITZs, a supplementary option could be the use of pure RCAs
to design recycled coarse aggregate mixes; however, it is difficult to
collect RCA with a water absorption up to around 8% (4949.
Silva, R.V.; De Brito, J.; Dhir, R.K. (2014) Properties and composition
of recycled aggregates from construction and demolition waste suitable
for concrete production. Constr. Build. Mater. 65, 201-217. https://doi.org/10.1016/j.conbuildmat.2014.04.117.
).
Second, the local internal curing degree of each recycled coarse aggregate particle on the new ITZ was in fact different. Variations in the local internal curing degree may also have contributed to changes in the compressive strength data, but the qualitative and quantitative impacts are not yet clear. To distinguish that impact from the proposed positive effect, a supplementary protocol could be to test the compressive strength development of concrete over time; however, the number of concrete specimens in a single batch is limited and the use of several batches for the same concrete mixture will introduce inter-batch variability to the test data. Besides, the testing period at an early age is required to be short, limiting the number of test specimens as well.
Third, as mentioned earlier, the proposed positive effect was assumed to increase with the decrease of the design effective water/cement ratio. Concrete with strength classes other than C50/60 can be tested to verify whether there are different degrees of that positive effect.
Finally, attention should be paid to the mixing time of fresh concrete. The longer the mixing time, the more compensation water is absorbed by the aggregates during the mixing process, the lower the slope of the water gradient generated during the setting and hardening, and the smaller the degree of the proposed positive effect.
3. CLOSING REMARKS
⌅Recycled coarse aggregate exhibits an increased heterogeneity in its constituents and properties and is often specified according to its physical (as well as mechanical and/or durability) aspects. Previous studies have been focused on the mean value of those properties in terms of their measurements and effects on concrete. The effect of the variability of those parameters on the properties of the resulting concrete remains unexplored until now. To bridge this knowledge gap, this paper presents an experimental study on the impact of the water absorption distribution of recycled coarse aggregate on the compressive strength distribution of HPC.
The results showed that HPC mixtures made with the six recycled coarse aggregate mixes obtained comparable mean compressive strength. This indicates that as long as the mean value of the water absorption of recycled coarse aggregate remains constant, its composition does not have a significant effect on the mean compressive strength of concrete. Therefore, it can be more reasonable to specify recycled coarse aggregate according to its engineering properties rather than the constituent present, provided that the mean compressive strength of concrete is the main interest.
Within the scope of this study, no definite relationship between the variability of the water absorption of recycled coarse aggregate and the variability of the compressive strength of the resulting concrete could be established. It is not yet possible to draw a more general and reliable conclusion, because the range of standard deviations of the water absorption of the six recycled coarse aggregate mixes (ranging from 0.35% to 0.44%) was rather limited. The procedure used can be generalised to other situations in which the properties of recycled coarse aggregates are worse and more scattered. The authors believe that this kind of research can make great sense for upscaling of the use of recycled coarse aggregate in concrete.