Mineral formation process and environmental benefits of belite-ye’elimite cement clinker from industrial solid wastes

Authors

  • C. Yan College of resources and environmental engineering, Inner Mongolia University of Technology, - Inner Mongolia Autonomous Region Engineering Research Center for Eco-Building Materials and Fabricated Structure - The Key Lab. of Green Development for Mineral Resources, Inner Mongolia University of Technology https://orcid.org/0000-0001-7610-4701
  • C. Sun College of science, Inner Mongolia University of Technology https://orcid.org/0009-0006-0799-4273
  • J. Zhang Inner Mongolia Autonomous Region Engineering Research Center for Eco-Building Materials and Fabricated Structure - The Key Lab. of Green Development for Mineral Resources, Inner Mongolia University of Technology - School of Civil Engineering, Inner Mongolia University of Technology https://orcid.org/0000-0002-6904-9721
  • R. Bai School of materials science and engineering, Inner Mongolia University of Technology https://orcid.org/0009-0002-5495-8436
  • L. Jing College of resources and environmental engineering, Inner Mongolia University of Technology https://orcid.org/0009-0003-1299-2721
  • T. Bold School of applied sciences, Mongolian University of science and Technology https://orcid.org/0000-0003-1469-6080

DOI:

https://doi.org/10.3989/mc.2025.395224

Keywords:

Solid waste, Cement clinker, Mineral formation, Environmental assessment

Abstract


To optimize resource utilization of bulk industrial solid waste and promote low-carbon production in the cement industry, the belite-ye’elimite cement (BSAC) clinker was prepared entirely from solid waste materials (carbide ash, coal gangue, steel slag, desulfurization gypsum). The mineral formation process of the clinker was systematically analyzed. Findings reveal that within the temperature range of 700-1100 ºC, the clinker primarily comprises transition minerals such as aluminosilicate, aluminate, calcium sulphosilicate. At 1100-1200 ºC, these phases gradually convert to dicalcium silicate (C2S) and ye’elimite (C4A3Š). Above 1200 ºC, changes in the minerals correlate to the structural and morphological evolution of C2S and C4A3Š crystals. However, beyond 1320 ºC, C2S exhibit an irregular morphology, and C4A3Š decomposes. BSAC prepared at 1260 °C met the mechanical requirements for 52.5 grade sulphoaluminate cement. Environmentally, BSAC clinker reduces energy consumption by 18% and carbon emissions by 65% compared to traditional Portland cement.

Downloads

Download data is not yet available.

References

Xiaoli W, Zhongcai L. 2022. Composition Design and Sintering Process of Solid Waste Based Low Calcium Carbon Fixing Cement Clinker. J Build Mater. 25(11):1115-1120. (In Chinese)

National Bureau of Statistics. 2024. 2023 Statistical Bulletin of the People's Republic of China on National Economic and Social Development. https://www.stats.gov.cn.

Gao T, Dai T, Shen L, Jiang L. 2021. Benefits of using steel slag in cement clinker production for environmental conservation and economic revenue generation. J Clean Prod. 282:124538. https://doi.org/10.1016/j.jclepro.2020.124538

Linag C, Xing Y, Hou X. 2024. Optimization of properties of aeolian sand cement-based materials by metakaolin. J Inner Mongolia Univ Technol (Nat Sci Ed). 43(03):278-283.

Sun C, Zhang J, Yan C, Yin L, Wang X, Liu S. 2022. Hydration characteristics of low carbon cementitious materials with multiple solid wastes. Constr Build Mater. 322:126366. https://doi.org/10.1016/j.conbuildmat.2022.126366

Su D, Yue G, Li Q, Guo Y, Gao S, Wang L. 2019. Research on the preparation and properties of high belite sulphoaluminate cement (HBSAC) based on various industrial solid wastes. Mater. 12(9):1510. https://doi.org/10.3390/ma12091510 PMid:31075834 PMCid:PMC6540243

Tang J, Wang Q, Zhou W, Gong X, Chen J, Huang C, Chang X. 2024. Effect of calcium sulfate type and dosage on the properties of high-belite sulfoaluminate cement. J Sustain Cement-Based Mater. 13(6):829-840. https://doi.org/10.1080/21650373.2024.2302087

He W, Li R, Nie D, Zhang J, Wang Y, Zhang Y, Chen Q. 2022. Belite-calcium sulphoaluminate cement prepared by EMR and BS: Hydration characteristics and microstructure evolution behavior. Constr Build Mater. 333:127415. https://doi.org/10.1016/j.conbuildmat.2022.127415

Hanein T, Galvez-Martos JL, Bannerman MN. 2018. Carbon footprint of calcium sulfoaluminate clinker production. J Clean Prod. 172:2278-2287. https://doi.org/10.1016/j.jclepro.2017.11.183

Huo G, Jiang X, Sun X, Li H, Shi H. 2024. Performance of high-belite calcium sulfoaluminate cement subjected to hydrochloric and sulfuric acid. Front Mater. 10:1282919. https://doi.org/10.3389/fmats.2023.1282919

Wang X, Guo MZ, Yue G, Li Q, Ling TC. 2022. Synthesis of high belite sulfoaluminate cement with high volume of mixed solid wastes. Cement Concr Res. 158:106845. https://doi.org/10.1016/j.cemconres.2022.106845

Yao BW, Mei SG, Luo YH, Lv CJ. 2008. Clinker Calcination and Compressive Strength of High Belite Sulphoaluminate Cement [J]. Bull Chin Ceram. 27(3):601-605. (In Chinese)

Hou PK, Qian JS, Wang Z, Deng C. 2012. Production of quasi-sulfoaluminate cementitious materials with electrolytic manganese residue. Cement Concr Compos. 34(2):248-254. https://doi.org/10.1016/j.cemconcomp.2011.10.003

Gallardo M, Almanza JM, Cortés DA, Escobedo JC, Escalante-García JI. 2014. Synthesis and mechanical properties of a calcium sulphoaluminate cement made of industrial wastes. Mater Construcc. 64(315):e023. https://doi.org/10.3989/mc.2014.04513

Yanze GAN, Nana A, Lemougna PN, Kaze RC, Tome S, Rahier H, Chinje FU. 2024. Development of calcium sulfoaluminate cements from rich - alumina bauxite and marble wastes: Physicochemical and microstructural characterization. Int J Ceram Eng Sci. 6(3):e10216. https://doi.org/10.1002/ces2.10216

Zhang J, Cui K, Yang Y, Chang J. 2024. Investigation on the preparation of low carbon cement materials from industrial solid waste phosphogypsum: Clinker preparation, cement properties, and hydration mechanism. J Clean Prod. 452:142203. https://doi.org/10.1016/j.jclepro.2024.142203

Tang VL, Nguyen DTL, Samchenko SV. 2019. Effect of ash-and-slag waste on the properties of sulphoaluminate portland cement. Vestnik MGSU. 14(8):991-1003. https://doi.org/10.22227/1997-0935.2019.8.991-1003

Gao Q, Liu L, Song X, Bai R. 2024. Enhancing strength of cement solidified Zn2+ and phenol contaminated soil with slag geopolymer. J Inner Mongolia Univ Technol (Nat Sci Ed). 43(01):77-81.

Rungchet A, Chindaprasirt P, Wansom S, Pimraksa K. 2016. Hydrothermal synthesis of calcium sulfoaluminate-belite cement from industrial waste materials. J Clean Prod. 115:273-283. https://doi.org/10.1016/j.jclepro.2015.12.068

Yanze GAN, Tiffo E, Nana A, Kamseu E, Chinje FU. 2024. Effects of recycled scrap alumina on the physical and mechanical properties of calcium sulfo-aluminate cement products. J Build Pathol Rehabil. 9(1):63. https://doi.org/10.1007/s41024-024-00413-7

Ren C, Wang W, Yao Y, Wu S, Yao X. 2020. Complementary use of industrial solid wastes to produce green materials and their role in CO2 reduction. J Clean Prod. 252:119840. https://doi.org/10.1016/j.jclepro.2019.119840

You ZJ, Pan D, Shuang L D. 2012. Research on mineral formation mechanism of pulverized coal combustion boiler co-generating q-phase cement clinker. Adv Mater Res. (512-515):1687-1691. https://doi.org/10.4028/www.scientific.net/AMR.512-515.1687

Li J, Dong W, Zhao X, Li H. 2024. Investigation on fracture properties of concrete considering the viscoelastic characteristics. Constr Build Mater. 426:136044. https://doi.org/10.1016/j.conbuildmat.2024.136044

Zhang S, Shuai G. 2011. Batching Calculation of Belite Sulphoaluminate Cement Clinker. J Nanchang Univ (Eng Technol). 33(1):30-32. (In Chinese)

Methods for chemical analysis of cement: (GB/T 176-2008) [S]. 2008. Beijing: Ministry of Housing and Urban-Rural Development of China.

Yuan YC. 2012. Influence of the iron phase on formation and performanceof barium calcium sulphoaluminate cement (Master's thesis, Jinan University).

Zhou Z. 2010. Cement Chemistry. China Light Industry Press, Inc. New York.

Li J. 2013. Study on high belite-sulfoaluminate cement [PhD dissertation]. Wuhan (China): Wuhan University of Technology. (In Chinese)

Huiling G, Junlin X. 2011. Thermodynamics and kinetics of calcium sulphoaluminate. J Wuhan Univ Technol Mater Sci Ed. 26(4):719-722. https://doi.org/10.1007/s11595-011-0300-7

Hajjaji M, Kacim S. 2004. Clay - calcite mixes: sintering and phase formation. Br Ceram Trans. 103(1):29-32. https://doi.org/10.1179/096797804225012701

Ptáček P, Opravil T, Šoukal F, Havlica J, Holešinský R. 2013. Kinetics and mechanism of formation of gehlenite, Al-Si spinel and anorthite from the mixture of kaolinite and calcite. Solid State Sci. 26:53-58. https://doi.org/10.1016/j.solidstatesciences.2013.09.014

Li L, Zhang Y, Zhang Y, Sun J, Hao Z. 2016. The thermal activation process of CG selected from zhungeer in China. J Therm Anal Calorim. 126(3):1559-1566. https://doi.org/10.1007/s10973-016-5711-4

Bullerjahn F, Schmitt D, Haha MB. 2014. Effect of raw mix design and of clinkering process on the formation and mineralogical composition of (ternesite) belite calcium sulphoaluminate ferrite clinker. Cem Concr Res. 59:87-95. https://doi.org/10.1016/j.cemconres.2014.02.004

Ren C. 2019. Experimental study on preparation and application of sulphoaluminate -phosphate cementitious composite material using industrial solid waste [Doctoral dissertation]. Shandong (China): Shandong University. (In Chinese)

Zhao G. 2004. The research of desulfurization behavior of cement raw and formulation mechanism of sulphoaluminate [Doctoral dissertation]. Wuhan (China): Wuhan University of Technology. (In Chinese)

Kalinkin AM, Kalinkina EV, Zalkind OA, Makarova TI. 2005. Chemical interaction of calcium oxide and calcium hydroxide with CO2 during mechanical activation. Inorg Mater. 41(10):1073-1079. https://doi.org/10.1007/s10789-005-0263-1

Mutch GA, Anderson JA, Vega-Maza D. 2017. Surface and bulk carbonate formation in calcium oxide during CO2 capture. Appl Energy. 202:365-376. https://doi.org/10.1016/j.apenergy.2017.05.130

Yin Y, Yin J, Zhang W, Tian H, Hu Z, Ruan M, et al. 2017. Ft-ir and micro-raman spectroscopic characterization of minerals in high-calcium coal ashes. J Energy Inst. 91(3):389-396. https://doi.org/10.1016/j.joei.2017.02.003

Lu W. 1989. Infrared spectroscopy of minerals. Chongqing University Press. (In Chinese)

Wenshi P. 1982. Collection of infrared spectra of minerals. Science Press. (In Chinese)

Nirmala G, Viruthagiri G. 2014. FT-IR characterization of articulated ceramic bricks with wastes from ceramic industries. Spectrochim Acta A Mol Biomol Spectrosc. 126(10):129-134. https://doi.org/10.1016/j.saa.2014.01.143 PMid:24594884

Perná I, Šupová M, Hanzlíček T. 2018. Gehlenite and anorthite formation from fluid fly ash. J Mol Struct. 1157:476-481. https://doi.org/10.1016/j.molstruc.2017.12.084

Zapata JF, Gómez M, Colorado HA. 2017. Structure-property relation and weibull analysis of calcium aluminate cement pastes. Mater Charact. 134:9-17. https://doi.org/10.1016/j.matchar.2017.10.010

Liu L, Zhang W, Ren X, Ye J, Zhang J, Qian J. 2021. Formation, structure, and thermal stability evolution of ternesite based on a single-stage sintering process. Cement Concr Res. 147:106519. https://doi.org/10.1016/j.cemconres.2021.106519

Sánchez-Herrero MJ, Fernández-Jiménez A, Palomo A. 2013. C4A3Š hydration in different alkaline media. Cement Concr Res. 46:41-49. https://doi.org/10.1016/j.cemconres.2013.01.008

Hughes TL, Methven CM, Jones TG, Pelham SE, Fletcher P, Hall C. 1995. Determining cement composition by Fourier transform infrared spectroscopy. Adv Cement Based Mater. 2(3):91-104. https://doi.org/10.1016/1065-7355(94)00031-X

Mollah MYA, Yu W, Schennach R, Cocke DL. 2000. A Fourier transform infrared spectroscopic investigation of the early hydration of Portland cement and the influence of sodium lignosulfonate. Cement Concr Res. 30(2):267-273. https://doi.org/10.1016/S0008-8846(99)00243-4

Winnefeld F, Lothenbach B. 2010. Hydration of calcium sulfoaluminate cements-Experimental findings and thermodynamic modelling. Cement Concr Res. 40(8):1239-1247. https://doi.org/10.1016/j.cemconres.2009.08.014

Jahn C, Schafföner S, Ode C, Jansen H, Aneziris CG. 2018. Investigation of calcium zirconate formation by sintering zirconium dioxide with calcium hydroxide. Ceram Int. 44(10):11274-11281. https://doi.org/10.1016/j.ceramint.2018.03.172

Xu B, Liu Q, Ai B, Ding S, Frost RL. 2018. Thermal decomposition of selected coal gangue. J Therm Anal Calorim. 131(2):1413-1422. https://doi.org/10.1007/s10973-017-6687-4

Qi YF, Dai WB, Wang Y, Gou HP, Chen XG, Pei ZY, Chen SX. 2022. Thermal decomposition properties and sulfurization reaction of gypsum. China Nonferrous Metall. (01):8-14. (In Chinese)

Lyu H, Hao L, Zhang S, Poon CS. 2023. High-performance belite rich eco-cement synthesized from solid wastes: Raw feed design, sintering temperature optimization, and property analysis. Resour Conserv Recycl. 199:107211. https://doi.org/10.1016/j.resconrec.2023.107211

Yuan BR, Nie ZR, Xiang-Hua DI, Zuo TY. 2006. Life cycle inventories of fossil fuels in China (II): final life cycle inventories. Mod Chem Ind. 26(4):59-61. (In Chinese)

Cui YL, Sun RJ, Zhao YN, Niu YQ. 2016. Carbon emission accounting study on entire life circle of coal-made gas [J]. Resour&Ind. 20(6):52-60. (In Chinese)

Ding N, Yang JX. 2015. Life cycle inventory analysis of fossil energy in China. China Environ Sci. 35(5):1592-1600.

Ren C, Wang W, Mao Y, Yuan X, Song Z, Sun J, Zhao X. 2017. Comparative life cycle assessment of sulfoaluminate clinker production derived from industrial solid wastes and conventional raw materials. J Clean Prod. 167:1314-1324. https://doi.org/10.1016/j.jclepro.2017.05.184

Wu M, Jiang GQ, Jia FR, Liu GX, Yue Q. 2018. Carbon emissions from the petroleum industry based on the analysis of material flow and life cycle[J]. Resour Sci. 40(6):1287-1296.

Ding N, Yang JX, Lu B. 2016. Life cycle inventory analysis of provincial thermal electricity in China. Acta Ecol Sin. 36(22):7192-7201. (In Chinese) https://doi.org/10.5846/stxb201507281584

Ma L, Hong Z, Gong X. 2006. Life cycle inventory analysis of two types of freight transport on city roads. In: Beijing international materials week and China materials seminar. p. 3-8.

Li C, Nie Z, Cui S, Gong X, Wang Z, Meng X. 2014. The life cycle inventory study of cement manufacture in China. J Clean Prod. 72:204-211. https://doi.org/10.1016/j.jclepro.2014.02.048

Zhang TH, Liu B, Li JT, Hao YD, Zhang LL. 2016. The current situation and development orientation of steel slag grinding technology. Environ Eng. (S1):4. (In Chinese)

The norm of energy consumption per unit products of cement: GB/T 16780-2012 [S]. 2012. Beijing: Ministry of Housing and Urban-Rural Development of China.

Popescu CD, Muntean M, Sharp JH. 2003. Industrial trial production of low energy belite cement. Cement Concr Compos. 25(7):689-693. https://doi.org/10.1016/S0958-9465(02)00097-5

Khachani M, El Hamidi A, Halim M, Arsalane S. 2014. Non-isothermal kinetic and thermodynamic studies of the dehydroxylation process of synthetic calcium hydroxide. J. Mater. Environ. Sci. 5(2):615-624.

Tan G, Tang D, Mu T, Xu C, Wang D, Wang Q. 2014. The validity of nonlinear isoconversional method in the kinetic analysis of calcium carbonate decomposition under isothermal and non-isothermal conditions. Thermochim Acta. 585:21-24. https://doi.org/10.1016/j.tca.2014.03.041

Downloads

Published

2026-01-13

How to Cite

Yan, C. ., Sun, C. ., Zhang, J., Bai, R., Jing, L., & Bold, T. . (2026). Mineral formation process and environmental benefits of belite-ye’elimite cement clinker from industrial solid wastes. Materiales De Construcción, 75(360), e390. https://doi.org/10.3989/mc.2025.395224

Issue

Section

Research Articles

Funding data

Science and Technology Major Project of Inner Mongolia Autonomous Region of China
Grant numbers 2021GG0317;2022YFDZ0023;2023YFDZ0049

Government of Inner Mongolia Autonomous Region
Grant numbers JY20230117;JY20220179