Eco-efficient particle-packing-optimized concrete incorporating supplementary cementitious materials

Authors

DOI:

https://doi.org/10.3989/mc.2025.402124

Keywords:

Recycled powder, Eco-efficient concrete, Circular economy, Particle packing, Alfred's model

Abstract


The use of supplementary cementitious materials (SCM) is a key to reducing CO2 emissions in the cement industry. This study analyzed concrete dosed with Alfred’s packing model, incorporating waste powders (mixed powder, concrete powder, brick powder, and glass powder) as SCM at replacement levels of 48%, 33%, 42%, and 32%, respectively. Properties such as absorption, voids index, compressive strength, dynamic modulus of elasticity, electrical resistivity, and environmental indexes were evaluated at 28 days. Results showed that brick powder exhibits pozzolanic activity, while the other powders act as fillers. Except for mixed powder concrete, all achieved high-strength concrete status (>50 MPa). All mixtures had negligible corrosion risk and binder and carbon indexes reduced by up to 37% and 35%, respectively. The study highlights the potential of recycled powders to lower emissions and promote circular economy practices.

Downloads

Download data is not yet available.

References

Lin Q, Zhang X, Wang T, Zheng C, Gao X. 2022. Technical perspective of carbon capture, utilization, and storage. Engineering. 14:27-32. https://doi.org/10.1016/j.eng.2021.12.013

Thomas BS. 2018. Green concrete partially comprised of rice husk ash as a supplementary cementitious material - A comprehensive review. Renew Sustain Energy Rev. 82:3913-3923. https://doi.org/10.1016/j.rser.2017.10.081

IEA. 2018. Technology roadmap: Low-carbon transition in the cement industry. París (Francia): International Energy Agency.

WBCSD, IEA. 2018. Low carbon technology roadmap for the Indian cement sector: status review 2018. Geneva: World Business Council for Sustainable Development; p. 52.

SIDAC. 2024. Dados Do Produto - Clínquer. SIDAC. https://sidac.org.br/produtos/45 (accessed January 8, 2024).

SNIC e ABCP. 2019. Roadmap Tecnológico do Cimento. São Paulo (Brasil): Sindicato Nacional da Indústria do Cimento.

GCCA. 2022. GNR 2.0 - GCCA in Numbers. Glob. Cem. Concr. Assoc. https://gccassociation.org/innovandi/gccrn/about-innovandi/ (accessed November 19, 2022).

Adesina A. 2020. Recent advances in the concrete industry to reduce its carbon dioxide emissions. Environ Challenges. 1:100004. https://doi.org/10.1016/j.envc.2020.100004

Sinkhonde D, Bezabih T. 2024. On the computational evaluation of carbon dioxide emissions of concrete mixes incorporating waste materials: A strength-based approach. Clean Waste Syst. 8:100149. https://doi.org/10.1016/j.clwas.2024.100149

Jungclaus MA, Williams SL, Arehart JH, Srubar WV. 2024. Whole-life carbon emissions of concrete mixtures considering maximum CO2 sequestration via carbonation. Resour Conserv Recycl. 206:107605. https://doi.org/10.1016/j.resconrec.2024.107605

Tang B, Wu H, Wu Y. 2024. Evaluation of the carbon reduction benefits of adopting the compression cast technology in concrete components production based on LCA. Resour Conserv Recycl. 208:107733. https://doi.org/10.1016/j.resconrec.2024.107733

Zhang D. 2024. CO2 utilization for concrete production: Commercial deployment and pathways to net-zero emissions. Sci Total Environ. 931:172753. https://doi.org/10.1016/j.scitotenv.2024.172753 https:38679097

Cembureau. 2021. Activity Report-2020. Bruselas (Bélgica): The European Cement Association.

Scrivener KL, John VM, Gartner EM. 2018. Eco-efficient cements: Potential economically viable solutions for a low-CO2 cementbased materials industry. Cem Concr Res. 114:2-26. https://doi.org/10.1016/j.cemconres.2018.03.015

Portland Cement Association (PCA). 2021. Roadmap to carbon neutrality: A more sustainable world is shaped by concrete. Am Cem Manuf. 51:79

Skibsted J, Snellings R. 2019. Reactivity of supplementary cementitious materials (SCMs) in cement blends. Cem Concr Res. 124:105799. https://doi.org/10.1016/j.cemconres.2019.105799

Snellings R, Suraneni P, Skibsted J. 2023. Future and emerging supplementary cementitious materials. Cem Concr Res. 171:107199. https://doi.org/10.1016/j.cemconres.2023.107199

De Matos PR, Sakata RD, Onghero L, Uliano VG, De Brito J, Campos CEM, Gleize PJP. 2021. Utilization of ceramic tile demolition waste as supplementary cementitious material: An early-age investigation. J Build Eng. 38:102187. https://doi.org/10.1016/j.jobe.2021.102187

Khan MNN, Saha AK, Sarker PK. 2020. Reuse of waste glass as a supplementary binder and aggregate for sustainable cement-based construction materials: A review. J Build Eng. 28:101052. https://doi.org/10.1016/j.jobe.2019.101052

Lothenbach B, Scrivener K, Hooton RD. 2011. Supplementary cementitious materials. Cem Concr Res. 41:1244-1256. https://doi.org/10.1016/j.cemconres.2010.12.001

Oliveira DRB, Leite G, Possan E, Marques Filho J. 2023. Concrete powder waste as a substitution for Portland cement for environment-friendly cement production. Constr Build Mater. 397:132382. https://doi.org/10.1016/j.conbuildmat.2023.132382

Kaliyavaradhan SK, Ling T, Mo KH. 2020. Valorization of waste powders from cement-concrete life cycle: A pathway to circular future. J Clean Prod. 268:122358. https://doi.org/10.1016/j.jclepro.2020.122358

Frías M, Guerrero A, Monasterio M, Insignares Á, Sánchez MIR. 2024. Viability of using limestone concrete waste from CDW to produce ternary cements type LC3. Constr Build Mater. 411:134362. https://doi.org/10.1016/j.conbuildmat.2023.134362

Brekailo F, Pereira E, Pereira E, Filho JH, De Medeiros MHF. 2019. Evaluation of the reactive potential of additions of red ceramic waste and comminuted concrete of CDW in cement matrix. Ceramica. 65:351-358. https://doi.org/10.1590/0366-69132019653752552

Robayo-Salazar R, Valencia-Saavedra W, De Gutiérrez RM. 2022. Recycling of concrete, ceramic, and masonry waste via alkaline activation: Obtaining and characterization of hybrid cements. J Build Eng. 46:103698. https://doi.org/10.1016/j.jobe.2021.103698

Oliveira TCF, Dezen BGS, Possan E. 2020. Use of concrete fine fraction waste as a replacement of Portland cement. J Clean Prod. 273:123126. https://doi.org/10.1016/j.jclepro.2020.123126

Proença MP, Oliveira DRB, Risson KDBS, Possan E. 2024. CDW powder activated by mechanical, thermal and tannic acid treatment: an option for circularity in construction. Waste Biomass Valoriz. 16:2367-2390. https://doi.org/10.1007/s12649-024-02802-y

Oliveira DRB, Proença MP, Marques Filho J, Possan E. 2024. Mixed construction and demolition powder as a filler to Portland cement: study on packaged pastes. Ambient Construído. 24. https://doi.org/10.1590/s1678-86212024000100715

Jiang X, Xiao R, Bai Y, Huang B, Ma Y. 2022. Influence of waste glass powder as a supplementary cementitious material (SCM) on physical and mechanical properties of cement paste under high temperatures. J Clean Prod. 340:130778. https://doi.org/10.1016/j.jclepro.2022.130778

Londero C, Klein NS, Mazer W. 2021. Study of low-cement concrete mix-design through particle packing techniques. J Build Eng. 42:103071. https://doi.org/10.1016/j.jobe.2021.103071

Klein NS, Lenz LA, Mazer W. 2020. Influence of the granular skeleton packing density on the static elastic modulus of conventional concretes, Constr. Build. Mater. 242:118086. https://doi.org/10.1016/j.conbuildmat.2020.118086

Campos HF, Bellon AL, Silva ERL, Villatore Junior M. 2022. Eco-efficient concrete, optimized by Alfred's particle packing model, with partial replacement of Portland cement by stone powder, Rev. IBRACON Estruturas e Mater. 15(2):1-14. https://doi.org/10.1590/s1983-41952022000200005

Kurda R, Salih A, Shakor P, Saleh P, Alyousef R, Ahmed H, Aslani F. 2022. Mix design of concrete: Advanced particle packing model by developing and combining multiple frameworks, Constr. Build. Mater. 320:126218. https://doi.org/10.1016/j.conbuildmat.2021.126218

Funk JE, Dinger DR. 1994. Predictive process control of crowded particulate suspensions. Boston, MA: Springer US. https://doi.org/10.1007/978-1-4615-3118-0

ABNT NBR 16697. 2018. Cimento Portland - Requisitos. Associação Brasileira de Normas Técnicas, Río de Janeiro.

ABNT NBR 11768-1. 2019. Aditivos químicos para concreto de cimento Portland - Parte 1: Requisitos. Associação Brasileira de Normas Técnicas, Río de Janeiro.

Kantro D. 1980. Influence of Water-Reducing Admixtures on Properties of Cement Paste-A Miniature Slump Test. Cem Concr Aggregates. 2(2):95-102. https://doi.org/10.1520/CCA10190J

ABNT NBR 15116. 2021. Agregados reciclados para uso em argamassas e concretos de cimento Portland - Requisitos e métodos de ensaios. Associação Brasileira de Normas Técnicas, Río de Janeiro.

ABNT NBR 5752. 2014. Materiais pozolânicos - Determinação do índice de desempenho com cimento Portland aos 28 dias. Associação Brasileira de Normas Técnicas, Río de Janeiro.

ABNT NBR 5751. 2015. Materiais pozolânicos - Determinação da atividade pozolânica com cal aos sete dias. Associação Brasileira de Normas Técnicas, Río de Janeiro.

ABNT NBR 15895. 2010. Materiais pozolânicos - Determinação do teor de hidróxido de cálcio fixado - Método Chapelle modificado. Associação Brasileira de Normas Técnicas, Río de Janeiro.

Yu R, Song Q, Wang X, Zhang Z, Shui Z, Brouwers HJH. 2017. Sustainable development of Ultra-High Performance Fibre Reinforced Concrete (UHPFRC): Towards to an optimized concrete matrix and efficient fibre application. J Clean Prod. 162:220-233. https://doi.org/10.1016/j.jclepro.2017.06.017

Hunger M. 2010. An integral design concept for ecological self-compacting concrete [PhD thesis]. Eindhoven (Netherlands): Technische Universiteit Eindhoven.

Sun Z, Cao S, Xiong J, Zhu J, Liu K, Hu Z. 2023. A nonlinear particle packing model for micro-aggregate. Constr Build Mater. 379:131213. https://doi.org/10.1016/j.conbuildmat.2023.131213

Funk JE, Dinger DR. Computer modelling of particle packing phenomena. In: Predictive process control of crowded particulate suspensions. Boston, MA: Springer US; 1994. p. 95-103. https://doi.org/10.1007/978-1-4615-3118-0_8

Lopes HMT, Peçanha ACC, De Castro AL. 2020. Considerações sobre a eficiência de misturas de concreto de cimento Portland com base no conceito de empacotamento de partículas. Matéria (Rio Janeiro). 25(1). https://doi.org/10.1590/s1517-707620200001.0874

Mercuri E. 2023. Monte Carlo Method for calculating maximum packing density of mixtures, GitHub. 95. https://github.com/emiliomercuri/MixturesMonteCarlo (accessed September 15, 2023).

Christófolli JL, Campos HF, Klein NS, Marques Filho J. 2025. Use of high-energy milling for reducing CO2 emissions in quaternary blends of Portland cement, Constr. Build. Mater. 459: 139470. https://doi.org/10.1016/j.conbuildmat.2024.139470

Yu R, Spiesz P, Brouwers HJH. 2014. Mix design and properties assessment of Ultra-High Performance Fibre Reinforced Concrete (UHPFRC), Cem. Concr. Res. 56:29-39. https://doi.org/10.1016/j.cemconres.2013.11.002

ABNT NBR 8953. 2015. Concreto para fins estruturais - Classificação pela massa específica, por grupos de resistência e consistência. Río de Janeiro (Brasil): Associação Brasileira de Normas Técnicas.

Damineli BL. 2013. Conceitos para formulação de concreto com baixo consumo de ligantes: controle reológico, empacotamento e dispersão de partículas [Tese de doutorado]. São Paulo (Brazil): Universidade de São Paulo.

Campos HF. 2019. Dosagem de concreto sustentável e de alta resistência, otimizada por modelos de empacotamento de partículas, com substituição parcial do cimento Portland por pó de pedra e sílica ativa [Tese de doutorado]. Curitiba (Brazil): Universidade Federal do Paraná.

ABNT NBR 5738. 2015. Concreto - Procedimento para moldagem e cura de corpos de prova. Associação Brasileira de Normas Técnicas, Río de Janeiro.

ABNT NBR 16889. 2020. Concreto - Determinação da consistência pelo abatimento do tronco de cone. Associação Brasileira de Normas Técnicas, Río de Janeiro.

ABNT NBR 9778. 2009. Argamassa e concreto endurecidos - Determinação da absorção de água, índice de vazios e massa específica. Associação Brasileira de Normas Técnicas, Río de Janeiro.

ABNT NBR 5739. 2018. Concreto - Ensaio de compressão de corpos de prova cilíndricos. Associação Brasileira de Normas Técnicas, Río de Janeiro.

AENOR UNE 83988-2. 2014. Durabilidad del hormigón. Métodos de ensayo: determinación de la resistividad eléctrica: parte 2: método de las cuatro puntas o de Wenner. Asociación Española de Normalización y Certificación, Madrid.

Damineli BL, Kemeid FM, Aguiar PS, John VM. 2010. Measuring the eco-efficiency of cement use. Cem Concr Compos. 32(8):555-562. https://doi.org/10.1016/j.cemconcomp.2010.07.009

Oliveira DRB. 2022. Aproveitamento da fração fina de resíduo de concreto como substituto ao cimento Portland [Tese de doutorado]. Curitiba (Brazil): Universidade Federal do Paraná.

SIDAC, Dados Do Produto, 2. 2024. https://sidac.org.br/busca (accessed June 2, 2024).

EFCA. 2021. Environmental Product Declaration - Concrete admixtures - Plasticizer and superplasticizer. European Federation of Concrete Admixtures Associations, Brusselss.

Higuchi AMD, Marques MGS, Ribas LF, Vasconcelos RP. 2021. Use of glass powder residue as an eco-efficient supplementary cementitious material, Constr. Build. Mater. 304:124640. https://doi.org/10.1016/j.conbuildmat.2021.124640

Soliman NA, Tagnit-Hamou A. 2017. Partial substitution of silica fume with fine glass powder in UHPC: Filling the micro gap, Constr. Build. Mater. 139:374-383. https://doi.org/10.1016/j.conbuildmat.2017.02.084

Hoppe Filho J, Pires CAO, Leite OD, Garcez MR, Medeiros MHF. 2021. Red ceramic waste as supplementary cementitious material: Microstructure and mechanical properties, Constr. Build. Mater. 296:123653. https://doi.org/10.1016/j.conbuildmat.2021.123653

Wang L, Wang J, Wang H, Fang Y, Shen W, Chen P, Xu Y. 2022. Eco-friendly treatment of recycled concrete fines as supplementary cementitious materials, Constr. Build. Mater. 322:126491. https://doi.org/10.1016/j.conbuildmat.2022.126491

Wu H, Xiao J, Liang C, Ma Z. 2021. Properties of cementitious materials with recycled aggregate and powder both from clay brick waste, Buildings. 11(3):119. https://doi.org/10.3390/buildings11030119

ABNT NBR 12653. 2014. Materiais pozolânicos - Requisitos. Associação Brasileira de Normas Técnicas, Río de Janeiro.

Pelisser F, Steiner LR, Bernardin AM. 2012. Recycling of porcelain tile polishing residue in portland cement: Hydration efficiency, Environ. Sci. Technol. 46(4): 2368-2374. https://doi.org/10.1021/es203118w https:22316267

Hoppe Filho J, Pires CAO, Leite OD, Garcez MR, Medeiros MHF. 2021. Red ceramic waste as supplementary cementitious material: Microstructure and mechanical properties, Constr. Build. Mater. 296:123653. https://doi.org/10.1016/j.conbuildmat.2021.123653

Kwan AKH, Chan KW, Wong V. 2013. A 3-parameter particle packing model incorporating the wedging effect, Powder Technol. 237:172-179. https://doi.org/10.1016/j.powtec.2013.01.043

Kwan AKH, Mora CFA. 2001. Effects of various shape parameters on packing of aggregate particles. Mag Concr Res. 53(2):91-100. https://doi.org/10.1680/macr.2001.53.2.91

Sales ATC, Alferes Filho RS. 2014. Efeito do pó de resíduo cerâmico como adição ativa para o concreto, Ambient. Construído. 14(1):113-125. https://doi.org/10.1590/S1678-86212014000100010

Likes L, Markandeya A, Haider MM, Bollinger D, McCloy JS, Nassiri S. 2022. Recycled concrete and brick powders as supplements to Portland cement for more sustainable concrete, J. Clean. Prod. 364:132651. https://doi.org/10.1016/j.jclepro.2022.132651

Callister Junior WD, Rethwisch DG. 2016. Ciência e engenharia de materiais: Uma introdução. 9 ed. Rio de Janeiro (Brasil): LTC.

Ge Z, Wang Y, Sun R, Wu X, Guan Y. 2015. Influence of ground waste clay brick on properties of fresh and hardened concrete, Constr. Build. Mater. 98:128-136. https://doi.org/10.1016/j.conbuildmat.2015.08.100

Cantero B, Bravo M, De Brito J, Del Bosque IFS, Medina C. 2020. Mechanical behaviour of structural concrete with ground recycled concrete cement and mixed recycled aggregate. J Clean Prod. 275:122913. https://doi.org/10.1016/j.jclepro.2020.122913

Azarsa P, Gupta R. 2017. Electrical resistivity of concrete for durability evaluation: A Review. Adv Mater Sci Eng. 2017:8453095. https://doi.org/10.1155/2017/8453095

Elkey W, Sellevold EJ. 1995. Electrical resistivity of concrete: Supplement. Oslo (Noruega): Norcem A.S.

Song HW, Saraswathy V. 2007. Corrosion monitoring of reinforced concrete structures - A review, Int. J. Electrochem. Sci. 2(1):1-28. https://doi.org/10.1016/S1452-3981(23)17049-0

Layssi H, Ghods P, Alizadeh AR, Salehi M. 2015. Electrical resistivity of concrete: Concepts, applications, and measurement techniques, Concr. Int. 37(5): 41-46.

Rios RT, Lolli F, Xie L, Xie Y, Kurtis KE. 2021. Screening candidate supplementary cementitious materials under standard and accelerated curing through time-series surface resistivity measurements and change-point detection, Cem. Concr. Res. 148:106538. https://doi.org/10.1016/j.cemconres.2021.106538

Du H, Tan KH. 2017. Properties of high volume glass powder concrete, Cem. Concr. Compos. 75:22-29. https://doi.org/10.1016/j.cemconcomp.2016.10.010

Schwarz N, Cam H, Neithalath N. 2008. Influence of a fine glass powder on the durability characteristics of concrete and its comparison to fly ash, Cem. Concr. Compos. 30(6):486-496. https://doi.org/10.1016/j.cemconcomp.2008.02.001

Damineli BL, Kemeid FM, Aguiar PS, John VM. 2010. Measuring the eco-efficiency of cement use, Cem. Concr. Compos. 32(8):555-562. https://doi.org/10.1016/j.cemconcomp.2010.07.009

Soliman NA. 2016. Development of ultra-high-performance concrete using glass powder - Towards ecofriendly concrete, Constr. Build. Mater. 125:600-612. https://doi.org/10.1016/j.conbuildmat.2016.08.073

Liu X, Liang C, Zhang Z, Zhang Y, Xu J, Ma Z. 2024. Mechanical performance of low-carbon ultra-high performance engineered cementitious composites (UHP-ECC) with high-volume recycled concrete powder, J. Build. Eng. 88:109153. https://doi.org/10.1016/j.jobe.2024.109153

Arif R, Khitab A, Kırgız MS, Khan RBN, Tayyab S, Khan RA, Anwar W, Arshad MT. 2021. Experimental analysis on partial replacement of cement with brick powder in concrete, Case Stud. Constr. Mater. 15:e00749. https://doi.org/10.1016/j.cscm.2021.e00749

Şenol AF, Karakurt C. 2024. High-strength self-compacting concrete produced with recycled clay brick powders: Rheological, mechanical and microstructural properties, J. Build. Eng. 88:109175 https://doi.org/10.1016/j.jobe.2024.109175

Downloads

Published

2025-12-10

How to Cite

Pastorini Proença, M. ., Pastorini Proença, M., Batista de Oliveira, M. ., Zanette Oliveira, L., Oliveira Pruner, D., Fuganti Campos, H. ., & Soares Klein, N. (2025). Eco-efficient particle-packing-optimized concrete incorporating supplementary cementitious materials. Materiales De Construcción, 75(360), e393. https://doi.org/10.3989/mc.2025.402124

Issue

Section

Research Articles