Compuesto de yeso aligerado para mejorar la eficiencia energética: Evaluación de las propiedades fisicoquímicas, mecánicas, térmicas y de comportamiento frente al fuego
DOI:
https://doi.org/10.3989/mc.2025.395824Palabras clave:
Material de construcción, Comportamiento térmico, Eficiencia energética, Caracterización fisicoquímica, Comportamiento frente al fuegoResumen
En este estudio se desarrolla un nuevo compuesto fabricado bajo criterios de economía circular utilizando recursos naturales y reciclados. El poliestireno expandido reciclado se integra de forma innovadora en compuestos de yeso reforzados con fibras. Este enfoque ha permitido reducir el consumo de materias primas hasta un 18,2%, reduciendo su densidad en un 31,7%. Así mismo, se ha obtenido la disminución del 47,2% en la conductividad térmica en comparación con el yeso convencional y un aumento de la resistencia a térmica de los sistemas de construcción del 21.1%. Además, los resultados de la caracterización mecánica cumplen los requisitos mínimos normativos. También se realizó una caracterización físico-química y el análisis microestructural del material. Por último, se incluye una evaluación del comportamiento del material ante el fuego, analizando las emisiones tóxicas liberadas. Este estudio contribuye al desarrollo de nuevos materiales de construcción sostenibles para la fabricación de productos prefabricados más eficientes energéticamente.
Descargas
Citas
D'Agostino D, Congedo PM, Albanese PM, Rubino A, Baglivo C. 2024. Impact of climate change on the energy performance of building envelopes and implications on energy regulations across Europe. Energy. 288:129886. https://doi.org/10.1016/j.energy.2023.129886
Marincu C, Dan D, Moga L. 2024. Investigating the influence of building shape and insulation thickness on energy efficiency of buildings. Energy Sustain. Dev. 79:101384. https://doi.org/10.1016/j.esd.2024.101384
Mucedero G, Monteiro R. 2024. An integrated regional prioritisation framework for seismic and energy-efficiency performance upgrading of residential buildings. Int. J. Disaster Risk Reduct. 103:104341. https://doi.org/10.1016/j.ijdrr.2024.104341
Zaragoza-Benzal A, Ferrández D, Santos P, Cunha A, Durães L. 2024. Recovering low-density polyethylene waste for gypsum board production: a mechanical and hygrothermal study. Materials. 17(16):3898. https://doi.org/10.3390/ma17163898 PMid:39203076 PMCid:PMC11355546
Pedreño-Rojas MA, Fořt J, Černý R, Rubio-de-Hita P. 2020. Life cycle assessment of natural and recycled gypsum production in the Spanish context. J. Clean. Prod. 253. https://doi.org/10.1016/j.jclepro.2020.120056
Doleželová M, Krejsová J, Scheinherrová L, Keppert M, Vimmrová A. 2022. Investigation of environmentally friendly gypsum based composites with improved water resistance. J. Clean. Prod. 370:133278. https://doi.org/10.1016/j.jclepro.2022.133278
Balti S, Boudenne A, Yahya K, Hamdi N. 2024. Advancing reinforcement of sustainable gypsum composites: High-performance design by reusing waste materials. Mater. Today Sustain. 27:100946. https://doi.org/10.1016/j.mtsust.2024.100946
Río-Merino M del, Vidales-Barriguete A, Piña-Ramírez C, Vitiello V, Santa Cruz-Astorqui J, Castelluccio R. 2022. A review of the research about gypsum mortars with waste aggregates. J. Build. Eng. 45:103338. https://doi.org/10.1016/j.jobe.2021.103338
Villoria Sáez P, Río Merino M del, Sorrentino M, Amores CP, Cruz Astorqui JS, Viñas Arrebola C. 2020. Mechanical characterization of gypsum composites containing inert and insulation materials from construction and demolition waste and further application as a gypsum block. Materials. 13(1):193. https://doi.org/10.3390/ma13010193 PMid:31906537 PMCid:PMC6981795
Bouzit S, Merli F, Sonebi M, Buratti C, Taha M. 2021. Gypsum-plasters mixed with polystyrene balls for building insulation: Experimental characterization and energy performance. Constr. build. mater. 283: 122625. https://doi.org/10.1016/j.conbuildmat.2021.122625
Oliveira KA de, Oliveira CAB, Molina JC. 2021. Lightweight recycled gypsum with residues of expanded polystyrene and cellulose fiber to improve thermal properties of gypsum. Mater. de Construcc. 71(341):242-242. https://doi.org/10.3989/mc.2021.07520
López Pedrajas D, Carmona Franco M, Garrido Sáenz I, Ramos Mellado FJ, Rodríguez Romero JF, Borreguero Simón AM. 2022. Polystyrene nanoparticles slurry as an additive for developing insulating and waterproof gypsum composites. Appl. Therm. Eng. 217:119271. https://doi.org/10.1016/j.applthermaleng.2022.119271
Bumanis G, Sapata A, Sinka M, Spurina E, Bajare D. 2023. Additive manufacturing of lightweight gypsum and expanded polystyrene granulate composite. Journal of composites scienc. 7(10):425. https://doi.org/10.3390/jcs7100425
Bumanis G, Argalis PP, Sahmenko G, Mironovs D, Rucevskis S, Korjakins A, Bajare D. 2023. Thermal and sound insulation properties of recycled expanded polystyrene granule and gypsum composites. Recycling. 8(1):19. https://doi.org/10.3390/recycling8010019
Zaragoza-Benzal A, Ferrández D, Atanes-Sánchez E, Saíz P. 2023. Dissolved recycled expanded polystyrene as partial replacement in plaster composites. J. Build. Eng. 65:105697. https://doi.org/10.1016/j.jobe.2022.105697
Jin Z, Cui C, Wan Z, Su Y, He X, Ma B, Zhi Z, Chen S, Wang B. 2023. Preparation of eco-friendly functional lightweight gypsum: Effect of three different lightweight aggregates. Constr. Build. Mater. 400:132875. https://doi.org/10.1016/j.conbuildmat.2023.132875
Benchouia HE, Boussehel H, Guerira B, Sedira L, Tedeschi C, Becha Hossam E, Cucchi M. 2024. An experimental evaluation of a hybrid bio-composite based on date palm petiole fibers, expanded polystyrene waste, and gypsum plaster as a sustainable insulating building material. Constr. Build. Mater. 422:135735. https://doi.org/10.1016/j.conbuildmat.2024.135735
Ministerio de Vivienda - Gobierno de España. Catálogo de elementos constructivos del CTE. 19.
Zaragoza-Benzal A, Ferrández D, Diaz-Velilla JP, Zúñiga-Vicente JA. 2023. Manufacture and characterisation of a new lightweight plaster for application in wet rooms under circular economy criteria. Case Stud. Constr. Mater. 19:e02380. https://doi.org/10.1016/j.cscm.2023.e02380
Rio Merino M del, Villoria Sáez P, Longobardi I, Santa Cruz Astorqui J, Porras-Amores C. 2019. Redesigning lightweight gypsum with mixes of polystyrene waste from construction and demolition waste. J. clean. prod. 220:144-151. https://doi.org/10.1016/j.jclepro.2019.02.132
Zaragoza-Benzal A, Ferrández D, Santos P, Atanes-Sánchez E. 2024. Development and characterization of new lightweight waste-based plaster composites for building applications. J. Build. Eng. 96:110525. https://doi.org/10.1016/j.jobe.2024.110525
Pekrioglu Balkis A. The effects of waste marble dust and polypropylene fiber contents on mechanical properties of gypsum stabilized earthen. 2017. Constr. Build. Mater. 134:556-562. https://doi.org/10.1016/j.conbuildmat.2016.12.172
Flores Medina N, Barbero-Barrera MM. Mechanical and physical enhancement of gypsum composites through a synergic work of polypropylene fiber and recycled isostatic graphite filler. 2017. Constr. Build. Mater. 131:165-177. https://doi.org/10.1016/j.conbuildmat.2016.11.073
Durgun MY. Effect of wetting-drying cycles on gypsum plasters containing ground basaltic pumice and polypropylene fibers. 2020. J. build. eng. 32:101801. https://doi.org/10.1016/j.jobe.2020.101801
Zhu C, Zhang J, Peng J, Cao W, Liu J. Physical and mechanical properties of gypsum-based composites reinforced with PVA and PP fibers. 2018. Constr. Build. Mater. 163:695-705. https://doi.org/10.1016/j.conbuildmat.2017.12.168
Álvarez M, Ferrández D, Morón C, Atanes‐Sánchez E. Characterization of a New Lightened Gypsum-Based Material Reinforced with Fibers. 2021. Materials. 14(5):1203. https://doi.org/10.3390/ma14051203 PMid:33806536 PMCid:PMC7961796
Li Z, Wang X, Yan W, Ding L, Liu J, Wu Z, Huang H. 2023. Physical and mechanical properties of gypsum-based composites reinforced with basalt, glass, and PVA fibers. J. Build. Eng. 64:105640. https://doi.org/10.1016/j.jobe.2022.105640
Romero-Gómez MI, Pedreño-Rojas MA, Pérez-Gálvez F, Rubio-de-Hita P. 2021. Characterization of gypsum composites with polypropylene fibers from non-degradable wet wipes. J. Build. Eng. 34: 101874. https://doi.org/10.1016/j.jobe.2020.101874
Romero-Gómez MI, Silva R V., Flores-Colen I, Brito J de. 2023. Physico-mechanical properties of plastic waste-containing gypsum composites exposed to elevated temperature. Constr. Build. Mater. 398: 132530. https://doi.org/10.1016/j.conbuildmat.2023.132530
AENOR. UNE-EN 13279-1, Gypsum binders and gypsum plasters. Part 1: Definitions and requirements. Madrid, Spain: 2009.
European Parliament and the Council. Council Directive 98/83/EC of 3 November 1998 on the quality of water intended for human consumption. 1998.
AENOR. UNE-EN 14889-2:2008, Fibres for concrete - Part 2: Polymer fibres - Definitions, specifications and conformity. 2008.
AENOR. UNE-EN 13279-2:2014, Gypsum binders and gypsum plasters - Part 2: Test methods. 2014.
Patterson AL. 1939. The Scherrer Formula for X-Ray particle size determination. physical review. 56(10):978-982. https://doi.org/10.1103/PhysRev.56.978
AENOR. UNE 102042, Gypsum plasters. Other test methods. 2023.
AENOR. UNE-EN 12664, Thermal performance of building materials and products. Determination of thermal resistance by means of guarded hot plate and heat flow meter methods. Dry and moist products of medium and low thermal resistance. Madrid, Spain: 2002.
CTE DB-HE/1. 2022. Código técnico de la edificación. ahorro energético. 2022.
Serrano R, Cobo A, Prieto MI, González M de las N. 2016. Analysis of fire resistance of concrete with polypropylene or steel fibers. Constr. Build. Mater. 122:302-309. https://doi.org/10.1016/j.conbuildmat.2016.06.055
Vidales-Barriguete A, Piña-Ramírez C, Serrano-Somolinos R, Río-Merino M del, Atanes-Sánchez E. 2021. Behavior resulting from fire in plasterboard with plastic cable waste aggregates. J. Build. Eng. 40:102293. https://doi.org/10.1016/j.jobe.2021.102293
Piña Ramírez C, Río Merino M del, Viñas Arrebola C, Vidales Barriguete A, Kosior-Kazberuk M. 2019. Analysis of the mechanical behaviour of the cement mortars with additives of mineral wool fibres from recycling of CDW. Constr. Build. Mater. 210:56-62. https://doi.org/10.1016/j.conbuildmat.2019.03.062
Lanzón M, Castellón FJ, Ayala M. 2022. Effect of the expanded perlite dose on the fire performance of gypsum plasters. Constr. build. mater. 346:128494. https://doi.org/10.1016/j.conbuildmat.2022.128494
Strydom CA, Potgieter JH. 1999. Dehydration behaviour of a natural gypsum and a phosphogypsum during milling. Thermochim. Acta. 332(1):89-96. https://doi.org/10.1016/S0040-6031(99)00083-0
Zaragoza-Benzal A, Ferrández Daniel, Santos Paulo, Atanes-Sánchez Evangelina. 2024. Upcycling EPS waste and mineral wool to produce new lightweight gypsum composites with improved thermal performance. Constr. Build. Mater. 449: 138464. https://doi.org/10.1016/j.conbuildmat.2024.138464
Wang T, Gao X, Wang J. 2019. Preparation of foamed phosphogypsum lightweight materials by incorporating cementitious additives. Mater. Science. 25(3):340-347. https://doi.org/10.5755/j01.ms.25.3.19910
Bicer A, Kar F. 2017. Thermal and mechanical properties of gypsum plaster mixed with expanded polystyrene and tragacanth. Therm. Sci. eng. prog. 1:59-65. https://doi.org/10.1016/j.tsep.2017.02.008
San-Antonio-González A, Río Merino M Del, Viñas Arrebola C, Villoria-Sáez P. 2015. Lightweight material made with gypsum and extruded polystyrene waste with enhanced thermal behaviour. Constr. Build. Mater. 93:57-63. https://doi.org/10.1016/j.conbuildmat.2015.05.040
Zhou H, Puttige AR, Nair G, Olofsson T. 2024. Thermal behaviour of a gypsum board incorporated with phase change materials. J. build. eng. 94:109928. https://doi.org/10.1016/j.jobe.2024.109928
Xu Q, Jin C, Jiang Y. 2014. Analysis of the relationship between MCC and thermal analysis results in evaluating flammability of EPS foam. J. Therm. Anal. Calorim. 118:687-693. https://doi.org/10.1007/s10973-014-3736-0
Zhang W, Zhang J, Ding Y, He Q, Lu K, Chen H. 2021. Pyrolysis kinetics and reaction mechanism of expandable polystyrene by multiple kinetics methods. J. Clean Prod. 285:125042. https://doi.org/10.1016/j.jclepro.2020.125042
Dotson GS, Niemeier R. 2012. Derivation of immediately dangerous to life or health (IDLH) values.
Descargas
Publicado
Cómo citar
Número
Sección
Licencia
Derechos de autor 2025 Consejo Superior de Investigaciones Científicas (CSIC)

Esta obra está bajo una licencia internacional Creative Commons Atribución 4.0.
© CSIC. Los originales publicados en las ediciones impresa y electrónica de esta Revista son propiedad del Consejo Superior de Investigaciones Científicas, siendo necesario citar la procedencia en cualquier reproducción parcial o total.
Salvo indicación contraria, todos los contenidos de la edición electrónica se distribuyen bajo una licencia de uso y distribución “Creative Commons Reconocimiento 4.0 Internacional ” (CC BY 4.0). Consulte la versión informativa y el texto legal de la licencia. Esta circunstancia ha de hacerse constar expresamente de esta forma cuando sea necesario.
No se autoriza el depósito en repositorios, páginas web personales o similares de cualquier otra versión distinta a la publicada por el editor.
Datos de los fondos
Comunidad de Madrid
Números de la subvención DOCTORES-EMERGENTES-24-NZMO4U-16-3U7Z8W








